7 heat pump manager
The heat pump manager is necessary for the operation of the heat pump system and is included in the scope of delivery. It regulates a bivalent, monovalent or mono-energetic heating system and monitors the safety devices of the refrigeration circuit. Depending on the type of heat pump, the heat pump manager is built into the housing of the heat pump or the hydro-tower or is supplied as a wall-mounted controller with the heat pump and controls the generator and distribution circuits.
Function overview
Fulfillment of the requirements of the energy supply company (EVU) e.g. EVU lock, switching cycle lock, see TAB
Switch-on delay when the mains voltage returns or a utility company blocking time is canceled (10 s to 200 s)
The heat pump's compressors are switched on a maximum of three times per hour
Shutdown of the heat pump due to EVU blocking signals with the option of switching on the 2nd heat generator
Self-adapting defrost cycle time for air-to-water heat pumps
Monitoring and safeguarding the refrigeration circuit in accordance with DIN 8901 and DIN EN 378
Recognition of the optimal operating mode in each case, with the greatest possible proportion of heat pumps
Frost protection function
Brine pressure switch for installation in the brine circuit in brine / water heat pumps (special accessory)
Automatic, outside temperature dependent operating mode switchover winter - summer - cooling
Return temperature-based control of the heating and cooling operation via outside temperature, adjustable fixed value or room temperature.
Smart-RTC + individual room control with up to 10 room temperature controllers per heating circuit possible
Control of up to 3 consumer circuits (heating and cooling circuits)
Dew point-dependent flow temperature control depending on the room temperature and humidity in cooling mode
Optional dew point monitoring in cooling mode
Requirement priorities
Water heating
Heating / cooling mode
Swimming pool preparation
Control of a 2nd heat generator (oil or gas boiler or electrical auxiliary heating)
Release of a second heat generator for bivalent operation (oil and gas boiler) including control of the associated mixer
Control of a mixer for the bivalent use of a regenerative heat source (solid fuel boiler, solar thermal)
Special program for 2nd heat generator to ensure minimum running (oil boiler) or minimum charging times (central storage tank)
Control of a flange heater for targeted reheating of the hot water with adjustable time programs and for thermal disinfection
Control of a hot water circulation pump via pulse or time programs
Energy-efficient defrost management for air / water heat pumps
Control of circulation pumps in the generator and consumer circuit via an optional 0-10V or PWM signal
Heat quantity and operating hours recording (not suitable for heating billing)
User group-dependent operating concept
10-fold alarm memory with date and time information and error description
Interface for the connection of further communication options for LAN, EIB / KNX, Modbus RTU, Modbus TCP, optional accessories required
Functional heating program (DIN EN 1264-4), standardized or customizable program for targeted drying of the screed with storage of the start and completion times
Remote control for the heat pump manager via an app for iOS and Android, optional accessories required
SG-Ready function (Smart-Grid) => also update for new controllers
NOTE
The exact descriptions of the points listed can be found in the operating instructions for the heat pump manager installer.
7.1 Operation
Currently, two control units are used depending on the type of heat pump (see current price list).
7.1.1 Color display with touch operation
The settings required for operation can be made and the displays viewed via the display and control unit.
Fig.7.1: Heat pump manager display with touch display (pGDx)
The settings and advertisements are divided into different user groups.
operator
Professional
service
Access to the user groups is selected via the start screen. Depending on the selected user group, a password may be required for access.
7.1.2 LC display with key operation
The heat pump manager is operated using 6 push buttons: ESC, mode, menu, , , . Depending on the current display (standard or menu), different functions are assigned to these buttons.
The operating status of the heat pump and heating system is shown in plain text on the 4 x 20 character LC display (WPM 2007 plus heat pump manager). 6 different operating modes can be selected:
Cooling, summer, winter, party, vacation, 2nd heat generator, automatic.The menu consists of 3 main levels:
Settings, operating data, history
Fig. 7.2: WPM 2007 plus or WPM EconPlus heat pump manager with separate LC display, standard display with control buttons
7.2 Temperature sensor
Depending on the type of heat pump, the following temperature sensors are already installed or must be installed additionally:
Outside temperature (R1)
1st, 2nd and 3rd heating circuit temperature sensors (R35, R5 and R21)
Demand sensor (R2.2)
Hot water temperature sensor (R3)
Regenerative storage tank temperature sensor (R13)
| Temperature in ° C | ||||||||||||||||
-20 | -15 | -10 | -5 | 0 | 5 | 10 | 15th | 20th | 25th | 30th | 35 | 40 | 45 | 50 | 55 | 60 | |
Norm-NTC-2 in kOhm | 14.6 | 11.4 | 8.9 | 7.1 | 5.6 | 4.5 | 3.7 | 2.9 | 2.4 | 2.0 | 1.7 | 1.4 | 1.1 | 1.0 | 0.8 | 0.7 | 0.6 |
NTC-10 in kOhm | 67.7 | 53.4 | 42.3 | 33.9 | 27.3 | 22.1 | 18.0 | 14.9 | 12.1 | 10.0 | 8.4 | 7.0 | 5.9 | 5.0 | 4.2 | 3.6 | 3.1 |
Tab. 7.1: Nominal sensor values standard NTC-2 and NTC-10 (Carel characteristic) for connection to the heating controller
The temperature sensors to be connected to the heat pump manager must correspond to the sensor curve shown in Fig.7.3. The only exception is the outside temperature sensor included in the scope of delivery of the heat pump (see Fig.7.5)
Fig. 7.3: NTC-10 sensor curve for connection to the heating controller
Fig. 7.4: Dimensions of the NTC 10 heating sensor with metal sleeve
Fig.7.5: Sensor characteristic curve Norm-NTC-2 according to DIN 44574
7.2.1 Installation of the outside temperature sensor
The temperature sensor must be attached in such a way that all weather influences are recorded and the measured value is not falsified.
Attach to the outside wall of a heated living room and, if possible, on the north or north-west side
do not mount in a "protected location" (e.g. in a wall niche or under the balcony)
Do not install near windows, doors, exhaust air vents, outside lights or heat pumps
Do not expose to direct sunlight at any time of the year
Sizing parameters for the sensor line | |
Conductor material | Cu |
Cable length | 50 m |
Ambient temperature | 35 ° C |
Laying type | B2 (DIN VDE 0289-4 / IEC 60364-5-52) 3.1 |
outer diameter | 4-8 mm |
Tab.7.2: Sizing parameters for the sensor line
7.2.2 Mounting the clip-on sensors
The installation of the clip-on sensors is only necessary if they are included in the scope of delivery of the heat pump but not installed.
The clip-on sensors can be mounted as pipe clip-on sensors or inserted into the immersion sleeve of the compact distributor.
Clean the heating pipe from paint, rust and scale
Brush the cleaned surface with thermal paste (apply thinly)
Fasten the sensor with a hose clamp (tighten it well, loose sensors lead to malfunctions) and insulate them thermally
Fig. 7.6: Installation of a pipe wrap sensor
7.3 Heat meter WMZ
NOTE
The high-efficiency heat pumps have an integrated heat meter as standard. The measurement takes place via pressure sensors in the heating circuit, which are directly connected to the heat pump manager (not suitable for heating cost accounting).
general description
The heat meter (WMZ 25) for connection to the heat pump manager is used to record and evaluate the amount of heat given off by the heat pump.
Sensors in the flow and return of the heating water pipe and an electronic module record the measured values and transmit a signal to the heat pump manager, which, depending on the current operating mode of the heat pump (heating / hot water / swimming pool), adds up the amount of heat in kWh and displays it in the menu and history brings. The amount of energy for cooling operation is not recorded.
7.3.1 Hydraulic and electrical integration of the heat meter
The heat meter needs two measuring devices for data acquisition:
The measuring tube for flow measurement
This must be installed in the heat pump flow before the hot water preparation branch (note the direction of flow).A temperature sensor (copper pipe with immersion sleeve)
This is to be installed in the heat pump return.
The installation location of the two measuring tubes should be as close as possible to the heat pump in the generator circuit.
Too little distance to pumps, valves and other built-in components should be avoided, as turbulence can lead to falsified heat metering. A calming distance of 50 cm is recommended.
Fig. 7.7: Hydraulic and electrical components of the heat meter
NOTE
Use only pure water in the heating circuit (no mixtures, no antifreeze)!
The control board of the electronic module requires its own power supply, which can be tapped directly from the mains or via the terminal strip (mains L / N / PE ~ 230 VAC) of the heat pump manager.
A 2-wire connection cable that transmits the pulse must be connected between terminal X2 / 1/2 of the electronic module and the heat pump manager (N1).
Compact heat pumps
In the case of heat pumps with built-in heating components for an unmixed heating circuit (compact heat pump), it is not possible to install the heat meter inside the heat pump (before the hot water preparation branch). For this reason, the heat meter is installed in the heating flow to record the heating operation. An additional heat meter can be installed in the hot water flow to record optional hot water preparation.
7.3.2 Settings on the heat pump manager
NOTE
The heat pump manager requires software version H6x (or higher) to evaluate the pulses.
In order to activate the heat quantity recording, the "heat quantity meter" must be programmed to YES in the pre-configuration of the heat pump manager. In the "History" menu, the values for heating, hot water and swimming pool are displayed depending on the system settings. The amount of heat emitted is displayed in kWh.
The counter reading can be reset in the "Operating data" menu!
7.4 Electrical connection work, heat pump and heat pump manager
ATTENTION
When connecting the load line, pay attention to the clockwise rotating field (if the rotating field is incorrect, the heat pump will not perform well, it is very loud and the compressor can be damaged).
If a clockwise rotating field cannot be guaranteed, a mains and rotating field monitoring relay must be installed to protect against starting with the wrong direction of rotation. This recognizes an error in the power supply and reports the fault to the heat pump manager via the EVU contact (N1 / ID3 - in series with the EVU blocking contact). This locks the heat pump and prevents it from starting.
Fig.7.8: Connection of rotating field monitoring
Legend:
Kx = rotating field monitoring
N1 = heat pump manager
NOTE
When using three-phase pumps, a power contactor can be controlled with the 230V output signal of the heat pump manager. Sensor cables can be extended up to 40 m with 2 x 0.75 mm cables.
NOTE
A detailed connection drawing of the WPM EconPlus heat pump manager, as shown in chapter 7.4.4 on page 93, is also available in the operating cost calculator at www.dimplex.de/betriebkostenrechner to be found at the end of the layout.
NOTE
The values for electrical protection given on the heat pump nameplate and in the device information are maximum values. This means that the wiring of the heat pump is designed for these currents (short-circuit current and operating current). The function of the heat pump is guaranteed at all times / operating points. Fusing the heat pump with a lower tripping current than specified in the device information or on the nameplate is possible, but not recommended, as this would trigger earlier and lead to irregular operation of the heat pump.
NOTE
The cable cross-section results from the required cable length, the type of installation, the ambient temperature, the cable type, the maximum voltage drop and the prescribed maximum protection of the heat pump. The required minimum cross-section of the supply line is to be designed by the installer.
7.4.1 Heat pump with WPM Touch
1.) The up to 5-core electrical supply line for the power section of the heat pump is fed into the heat pump from the heat pump's electricity meter via the EVU blocking contactor (if required) (for load voltage, see heat pump instructions). In the power supply for the heat pump, an all-pole disconnection with a contact gap of at least 3 mm (e.g. EVU blocking contactor, power contactor), as well as an all-pole circuit breaker with common tripping of all external conductors, must be provided (tripping current and characteristics according to device information).
2.) The 3-core electrical supply line for the heat pump manager (N1) is routed into the heat pump (devices with integrated controller) or to the subsequent assembly area of the heat pump manager (WPM). The supply line (L / N / PE ~ 230 V, 50 Hz) for the WPM must be connected to permanent voltage and for this reason must be tapped in front of the EVU blocking contactor or connected to the household electricity, otherwise important protective functions during the EVU blocking Are operating.
3.) The EVU blocking contactor (K22) with 3 main contacts (1/3/5 / / 2/4/6) and an auxiliary contact (NO contact e.g. 13/14) must be designed according to the heat pump output and provided on site. The normally open contact of the EVU blocking contactor (13/14) is clamped to plug (1) (= DI1) of function block 0 (gray). CAUTION! Low voltage!
4.) The contactor (K20) for the immersion heater (E10) must be designed for mono-energetic systems (2nd heat generator) according to the heater output and must be provided by the customer. The control (230 V AC) takes place from the heat pump manager via plug (7) (= NO3) of function block 0 (gray) clamped.
5.) The contactor (K21) for the flange heater (E9) in the hot water storage tank must be designed according to the radiator output and provided on site. The control (230 V AC) takes place from the WPM via plug (7) of the defined function block.
6.) The contactors of points 3; 4; 5 are installed in the electrical distribution. The load lines for the radiators are to be designed and secured in accordance with DIN VDE 0100.
7.) The heating circulation pump (M13) is connected to plug (5) (230 V AC) and (8) (control signal) of function block 0 (gray).
8.) The outside sensor (R1) is clamped to plug (3) (= U1) of function block 0 (gray).
NOTE
When using three-phase pumps, a power contactor can be controlled with the 230 V output signal of the heat pump manager. Sensor cables can be extended up to 50 m with 2 x 0.75 mm cables.
NOTE
Further information on wiring the heat pump manager can be found in the electrical documentation. The communication cable is essential for the function of air-to-water heat pumps installed outdoors. It must be shielded and laid separately from the load line. It is connected to N1-J25. For more information, see electrical documentation.
ATTENTION
The communication cable is essential for the function of air-to-water heat pumps installed outdoors. It must be shielded and laid separately from the load line. It is connected to N1-J25. For more information, see electrical documentation.
7.4.2 Heat pump with WPM EconPlus
The 3- or 4-core supply line for the power section of the heat pump is led from the heat pump meter via the EVU blocking contactor (if required) into the heat pump (1L / N / PE ~ 230V, 50Hz or 3L / PE ~ 400V, 50Hz) . Protection according to the current consumption information on the nameplate, by a 3-pole miniature circuit breaker with C characteristics and common tripping of all 3 lanes. Cable cross-section according to DIN VDE 0100
The current consumption is stated on the nameplate, through an all-pole circuit breaker of the phases with C characteristic and common tripping of all railways. Cable cross-section according to DIN VDE 0100.
The 3-core supply line for the heat pump manager (heating controller N1) is routed into the heat pump (devices with integrated controller) or to the subsequent assembly area of the heat pump manager (WPM).
The supply line (L / N / PE ~ 230V, 50Hz) for the WPM must be connected to permanent voltage and for this reason must be tapped in front of the EVU blocking contactor or connected to the household electricity, otherwise important protective functions will be out of order during the EVU blocking .The EVU blocking contactor (K22) with 3 main contacts (1/3/5 // 2/4/6) and an auxiliary contact (NO contact 13/14) must be designed according to the heat pump output and provided on site.
The normally open contact of the EVU blocking contactor (13/14) is looped from terminal strip X3 / G to plug terminal N1-J5 / ID3. CAUTION! Low voltage!The contactor (K20) for the immersion heater (E10) is to be designed for monoenergetic systems (2nd heat exchanger) according to the heater output and to be provided by the customer. The control (230VAC) takes place from the heat pump manager via terminals X1 / N and N1-J13 / NO 4.
The contactor (K21) for the flange heater (E9) in the hot water storage tank must be designed according to the radiator output and provided on site. The control (230VAC) takes place from the WPM via the terminals X2 / N and N1-X2 / K21.
The contactors of points 3; 4; 5 are built into the electrical distribution. The load lines for the radiators are to be designed and secured in accordance with DIN VDE 0100.
The heating circulation pump (M13) is connected to terminals X2 / N and N1-X2 / M13.
The hot water charging pump (M18) is connected to terminals X2 / N and N1-X2 / M18.
In the case of air / water heat pumps for outdoor installation, the return sensor is integrated and is routed to the heat pump manager via the control line. The return sensor only needs to be installed in the immersion sleeve in the distributor when using a double differential pressure-free distributor. Then the single wires are attached to terminals X3 / GND and X3 / R2.1. The jumper A-R2, which is located between X3 / B2 and X3 / 1 in the delivery state, must then be moved to terminals X3 / 1 and X3 / 2.
The outside sensor (R1) is attached to terminals X3 / GND (Ground) and N1-X3 / R1.
The hot water sensor (R3) is built into the hot water storage tank and is connected to terminals X3 / GND (ground) and N1-X3 / R3.
7.4.3 Heat pump with WPM 2006 plus / WPM 2007 plus
The 4-core supply line for the power section of the heat pump is led from the heat pump meter via the EVU contactor (if required) into the heat pump (3L / PE ~ 400V, 50Hz).
Protection according to the current consumption information on the nameplate, by a 3-pole miniature circuit breaker with C characteristics and common tripping of all 3 lanes.
Cable cross-section according to DIN VDE 0100The 3-core supply line for the heat pump manager (heating controller N1) is routed into the heat pump (devices with integrated controller) or to the later installation location of the wall-mounted heat pump manager (WPM).
The supply line (L / N / PE ~ 230V, 50Hz) for the WPM must be connected to permanent voltage and for this reason must be tapped in front of the EVU blocking contactor or connected to the household electricity, otherwise important protective functions will be out of order during the EVU blocking .The EVU blocking contactor (K22) with 3 main contacts (1/3/5 // 2/4/6) and an auxiliary contact (NO contact 13/14) must be designed according to the heat pump output and provided on site.
The normally open contact of the EVU blocking contactor (13/14) is looped from terminal strip X2 to plug terminal J5 / ID3. CAUTION! Low voltage!The contactor (K20) for the immersion heater (E10) must be designed for monoenergetic systems (2nd heat exchanger) according to the radiator output and must be provided by the customer. The control (230VAC) takes place from the heat pump manager via terminals X1 / N and J13 / NO 4.
The contactor (K21) for the flange heater (E9) in the hot water storage tank must be designed according to the radiator output and provided on site. The control (230VAC) takes place from the WPM via the terminals X1 / N and J16 / NO 10.
The contactors of points 3; 4; 5 are built into the electrical distribution. The 5-core load lines (3L / N / PE 400V ~ 50Hz) for the radiators must be designed and secured in accordance with DIN VDE 0100.
The heating circulation pump (M13) is connected to terminals X1 / N and J13 / NO 5.
The hot water charging pump (M18) is connected to terminals X1 / N and J13 / NO 6.
The brine or well pump is connected to terminals X1 / N and J12 / NO 3.
With air / water heat pumps, a heating circulation pump must never be connected to this output!The return sensor (R2) is integrated in brine and water / water heat pumps or is included. In air / water heat pumps for indoor installation, the return sensor is integrated and is routed to the heat pump manager via two individual wires in the control line. The two single wires are attached to terminals X3 (Ground) and J2 / B2. In the case of air / water heat pumps for outdoor installation, the return sensor must be attached to the common return of the heating and hot water (e.g. immersion sleeve in the compact distributor). The connection to the WPM is also made at the terminals: X3 (Ground) and J2 / B2.
The outside sensor (R1) is connected to terminals X3 (Ground) and J2 / B1.
The hot water sensor (R3) is built into the hot water storage tank and is connected to terminals X3 (ground) and J2 / B3.
The connection between the heat pump (round plug) and the heat pump manager is made via coded control lines that must be ordered separately for heat pumps installed outside. Single wire no. 8 is only to be connected to terminal J4-Y1 for heat pumps with hot gas defrosting.
7.5 Energy efficient circulation pumps
Energy-efficient circulation pumps are wet-running pumps with synchronous motors (direct current motors) that comply with the Ecodesign Directive 2009/125 / EC and, compared to conventional pumps with asynchronous motors, consume up to 70% less electricity with the same pump output.
Energy-efficient circulation pumps have a so-called energy efficiency index (EEI). The smaller the EEI, the less electrical energy the pump uses and the better the energy classification. Pumps that are sold on the market must have at least an EEI index ≤ 0.23 (as of 2020). Pumps with an EEI ≤ 0.2 are also eligible according to BAFA (as of 2020).
Electronically controlled circulation pumps usually have high starting currents, which under certain circumstances can shorten the life of the heat pump manager. For this reason, a coupling relay must be installed between the output of the heat pump manager and the electronically controlled circulation pump.
This is not necessary if the electronically controlled circulation pump does not exceed the maximum permissible operating current of the heat pump manager of 2 A and the maximum permissible starting current of the heat pump manager of 12 A, or if the pump manufacturer has approved it.
ATTENTION
It is not permitted to switch more than one electronically controlled circulation pump via one relay output.
ATTENTION
All electronically controlled circulation pumps from the Dimplex range are supplied with coupling relays and a connection diagram as standard to protect the heat pump manager.
NOTE
Depending on the system configuration and the heat pump manager, the coupling relay can be installed in a separate distribution in the heat pump manager or in the switch box of the heat pump. The coupling relay can be mounted on a top hat rail.
Coupling relay
High-efficiency and regulated circulation pumps have high starting currents when they are switched on. To protect the switching contacts on the WPM, a relay is switched between the pump and the WPM in order to decouple the control circuit from the load circuit (flashover resistance).
Fig.7.9: Starting currents for circulating pumps
1 Inrush current peak (microseconds)
Duration less than 1μs
- Cause: EMC filter capacitors
2 Charging current peak (milliseconds)
Duration less than 8ms
- Cause: DC link capacitor
3 Nominal current - operating point of the pump
A coupling relay is not required if the electronically controlled circulation pump does not exceed the maximum permissible operating current of the heat pump manager of 2 A and the maximum permissible starting current of the heat pump manager of 12 A, or if the pump manufacturer has approved it.
NOTE
High starting currents shorten the life of the heat pump manager
4th Connection of coupling relay
Fig.7.10: Connection diagram coupling relay
5 Examples of suitable coupling relays
Fig.7.11: Coupling relay
Difference between energy-efficient circulation pumps (UPH / UP) and electronically controlled circulation pumps (UPE / UP)
UPH / UP are energy-efficient circulation pumps that may be used in the generator circuit of a heating heat pump and must ensure the minimum heating water throughput through the heat pump regardless of the pressure loss.
UPE / UP are electronically controlled circulation pumps for the consumer circuit, which regulate themselves via the system pressure.
UPH pumps can be controlled with a 0-10V signal (VDC) or pulse width modulation (PWM), depending on the pump type. If there is no control signal, a VDC pump does not run, a PWM pump runs at full speed.
NOTE
A UPH pump with a 0-10V input signal must be controlled by the WPM. If a pump with PWM input signal is used, in contrast to a pump with 0-10V control, it always runs at the highest speed (max.characteristic curve)
7.5.1 Electronically controlled circulation pump for the consumer circuit (M13 / M15)
Electronically controlled circulation pumps for the consumer circuit must be adapted to the heating distribution system (volume flow / pressure loss of the pipes and radiators) of the building. Therefore, directly speed-adjustable, self-regulating (electronically) circulating pumps are advantageous. But pumps with a PWM input signal can also be used if they can be controlled by the heat pump manager. The advantage of this control is that if the signal transmission is disturbed, this pump goes to maximum speed and the building continues to be supplied with heat. Pumps with a 0 - 10 V signal are not recommended, as they switch off in the event of a fault in the signal transmission.
Fig. 7.12: Example for electronically controlled circulation pumps UPE 80-25 (32) PK / UP 75-25 (32) PK with PWM input signal
Fig.7.13: Example of electronically controlled circulation pumps UPH 90-25 (32) / UPE 100-25 (32) K - self-regulating
Depending on the pump type, the following types of pump control are stored:
1: Control type: Fixed speed
2: Control type Δp-v
3: Control type Δp-v
4: Control via PWM input signal
7.5.2 Energy-efficient circulation pumps for the generator or brine circuit (M16 / M11)
Generator and brine circuit pumps are energy-efficient circulation pumps that can or must be controlled by the heat pump manager and ensure the minimum heating water throughput through the heat pump in the generator circuit and the heat source throughput in the brine circuit. It is controlled either via a PMW or 0-10 V input signal.
Fig.7.14: Example for generator circuit pumps UPH 120-32PK / UP 75-25 (32) PK with PWM input signal
Fig.7.15: Example for Magna3 brine circuit pumps (e.g. UPH 120-50F) with 0-10V input signal
Comparison of input signals pumps:
0 - 10V signal (VDC) | No speed
without input signal
Control absolutely necessary! | ||
PWM signal (PWM) | Maximum speed
without input signal
Control possible |
Tab.7.3: Pumps with input signal 0-10 V (VDC) and PWM (pulse width modulation)
| UP 70-25PK (32) | UPH 90-25 (32) | UPH 80-25P | UPH 120-32PK | UPH 80-40F | UPH 120-50F | UPE 70-25PK (32) | UPE 80-25 (32PK) | UPE 100-25K (32) | UPE 120-32K |
Heat generator circuit (M16) | x | x | x | x | x | x | x | x | x | x |
Control via WPM required |
|
|
|
|
|
|
|
|
| |
Control via WPM possible | x |
| x | x | x | x | x | x |
|
|
Can be used in the heat consumer circuit (M13, M14, M15, M20) | x | x | x | x | x | x | x | x | x | x |
Can be used as a hot water charging pump (M18) | x | x | x | x | x | x | x | x | x | x |
Can be used as a brine circulating pump (M11) |
| x | x | x | x | x | x | x | x | x |
Constant speed | x | x |
|
| x | x |
| x | x | x |
Self-regulating via p / c (constant) |
| x |
| x | x | x |
| x |
|
|
Self-regulating via p / v (proportional) |
| x |
| x | x | x | x | x | x | |
Controllable via 0-10V signal |
|
|
|
| x | x |
|
|
| |
Controllable via PWM signal | x |
| x | x |
|
| x | x |
|
|
Operating temperature range | +2 to 110 ° C | -10 to 95 ° C | -10 to 95 ° C | -10 to 110 ° C | -10 to 110 ° C | -10 to 110 ° C | -10 to 100 ° C | -10 to 110 ° C | -10 to 100 ° C | -10 to 100 ° C |
Mains connection 230V | Molex 1.5 m cable | Molex 1.5 m cable | Molex 1.5 m cable | 1.5 m cable | Load terminal block | Load terminal block | Molex 1.5 m cable | Molex connector 1.5 m cable | Load terminal block | Load terminal block |
Control line (signal cable) | Plug with PWM |
| Plug with PWM | 1.5 m cable | Control terminal block | Control terminal block | Plug with PWM | Plug with PWM signal cable 1.5 m OPTIONAL as an accessory |
|
|
Delivery head max. In m | 7.5 | 9.5 | 8.5 | 12th | 8th | 12th | 7.5 | 8.4 | 10 | 12th |
Volume flow max. In m³ / h | 3 | 5.5 | 5 | 11 | 16 | 30th | 3.5 | 3.5 | 8th | 11 |
connection | DN 25/32 thread | DN 25/32 thread | DN 25 thread | DN 32 thread | DN 40 flange | DN 50 flange | DN 25/32 thread | DN 25/32 thread | DN 25/32 thread | DN 32 thread |
Pitch in mm | 180 | 180 | 180 | 180 | 220 | 280 | 180 | 180 | 180 | 180 |
Tab.7.4: Complete overview of circulation pumps (status 11/2021)
7.5.3 Circulation pumps - general information
7.5.3.1 Nomenclature of circulation pumps
7.5.3.2 Circulation pumps control types:
description | image | Control | Remarks |
UPE 70-25 (32) PK | PWM Manually • ∆p-v (proportional pressure) • Constant speed
| Can only be used in conjunction with a flow switch in the generator circuit for air / water heat pumps with circuit reversal! Can be used as a brine pump! | |
UPE 80-25 (32) PK | PWM Manually • ∆p-c (constant pressure) • Constant speed
| Can only be used in conjunction with a flow switch in the generator circuit for air / water heat pumps with circuit reversal! Can be used as a brine pump! | |
UPE 100-25 (32) K UPE 120-32K | Manually • ∆p-c (constant pressure) • ∆p-v (proportional pressure) • Constant speed
| Can only be used with a flow switch in the generator circuit of air / water heat pumps with circuit reversal! No control by WPM possible.
| |
UPH 70-25P UPH 80-25P | PWM
| No use in the primary circuit! (lower limit of use at 5 ° C)
| |
UPH 60-25 (32)
| Manually • ∆p-c (constant pressure) • ∆p-v (proportional pressure) • 3 fixed speed levels
| No use in the primary circuit (lower limit of use at 5 ° C) No control by WPM possible! | |
UPH 90-25 (32)
| Manually • ∆p-c (constant pressure) • ∆p-v (proportional pressure)
| No control by WPM possible! Can be used as a brine pump! | |
UPH 120-32PK
| PWM Manually • ∆p-c (constant pressure) • ∆p-v (proportional pressure)
| Can be used as a brine pump!
| |
UP 75-25 (32) PK
| PWM Manually • 4 fixed speed levels
| No use in the primary circuit! (lower limit of use at 2 ° C) | |
UPH 100-25 (32) P. UPH 100-25 (32) V. | PWM 0-10V | UPH 100-32P no longer available from August 2016. UPH 100-25 (32) V no longer available from January 2018. | |
UPH 80-40F UPH 120-50F
| 0 -10V Manually • ∆p-c (constant pressure) • ∆p-v (proportional pressure) • 3 fixed speed levels
| Can be used as a brine pump!
|
Tab.7.5: Complete overview of wet-running pumps control types
7.5.3.3 Hydraulic areas of application, circulation pumps
description | image | image | M13 | M16 | M18 | M11 | M12 / 17 /… |
UPE 70-25 (32) PK UPE 80-25 (32) PK UPE 100-25 (32) K UPE 120-32K | X | X With DFS * | X | X | X | ||
UPH 70-25P
|
| X * | X | X |
|
| |
UPH 80-25P UPH 100-25 (32) P / V
| X *
X * | X | X | X | X | ||
UPH 60-25 (32) UP 75-25 (32) PK | X | X | X |
| X | ||
UPH90-25 (32)
|
| X | X | X | X | X | |
UPH120-32PK
|
| X | X | X | X | X | |
UPH 80-40F UPH 120-50F
|
| X | X | X | X | x |
* DFS = flow switch
Tab. 7.6: Complete overview of hydraulic integration options for wet-running pumps
7.5.3.4 Operating temperature range for circulating pumps
image | description | Application limits | Insert M11 (brine) |
| UPE 70-25 (32) PK UPE 80-25 (32) PK UPE 100-25 (32) K UPE 120-32K | -10-110 ° C
| X X X |
UPH 70-25P
UPH 80-25P | 5 -95 ° C
-10-95 ° C |
| |
X | |||
UPH 100-25 (32) P / V
| -10-95 ° C
| X | |
UPH 60-25 (32) UP 75-25 (32) PK | 5-110 ° C 2-110 ° C |
| |
UPH 90-25 (32)
| -10-95 ° C
| X | |
UPH 120-32PK
| -10-110 ° C
| X | |
UPH 80-40F UPH 120-50F
| -10-110 ° C
| X |
Tab.7.7: Complete overview of the temperature application range for wet-running pumps
7.5.3.5 Self-regulating circulation pumps according to control types
∆p-c (constant pressure)
∆p-v (variable pressure)
Fixed speed
Signal type | Control curve | pump |
∆p-c constant pressure |
| |
∆p-v pressure variable |
| |
Fixed speed (Constant speed)
|
|
Tab.7.8: Control types wet running pumps (self-regulating)
7.5.3.6 Setting the control types
Differential pressure is regulated to a constant value. Delivery head H does not increase with decreasing flow rate | Differential pressure is managed depending on the volume flow. Delivery head H decreases with decreasing volume flow.
|
mission | mission |
2-pipe heating systems with great consumer authority → HN <2 m | 2-pipe heating systems with low consumer authority → HN> 4 m |
1-pipe heating with thermostatic or zone valves for different circuits | 1-pipe heating with thermostatic valves and high pressure losses |
Underfloor heating systems with thermostatic valves | Underfloor heating systems with thermostatic valves and large pressure losses |
In primary circuits of systems with low pressure losses in the primary circuit | In primary circuits of systems with high pressure losses in the primary circuit |
Tab.7.9: Setting / selection of the control types for wet-running pumps (self-regulating)
7.5.3.7 Circulation pumps with input signal
Pulse forwarding - "PWM"
0-10V input signal - "VDC"
List of circulation pumps that are controlled by the heat pump manager can / have to:
Signal type | image | Control curve | comment | pump |
0 - 10V signal
(VDC) | No rotational speed without input signal |
| ||
PWM signal
(PWM) | Maximum rotational speed without input signal |
|
* Included in delivery: SI 75-130TU (M16), SIH 90TU (M16), SI 35-130TU (M11), SIH 90TU (M11), WI 45-180TU (M16), WIH 120TU (M16)
** Included in delivery: SI 26TU –SI 50TU (M16), SI 26TU (M11), SI 35TUR (M16), WI 35-45TU (M16)
Tab. 7.10: Complete overview of wet-running pumps that must / can be controlled by the heat pump manager.
7.5.4 Circulation pumps - series and pump types UPE / UPH / UP
7.5.4.1 Electrical connection and characteristics
7.5.4.1.1 Circulation pump UPE 70-25 (32) PK
(corresponds to Wilo Yonos RSTG 25 (32) / 7.5)
Self-regulating circulation pump for the Consumer group ... (M13)
Setting options:
2 | ∆p-v | |
1 | Constant speed | |
3 | Heating and cooling system | |
3 | Geothermal system | |
4th | Solar thermal system | |
5 | Ventilation function |
Optionally controllable by means of a PWM signal by the heat pump manager !!!
Fig.7.16: Setting options UPE 70-25 (32) PK
Electrical connection
Load cable 3 x 10 mm2
Control cable: 3 x 0.75 mm2 PWM signal
Load cable 1.5 m with plug included with the pump, control cable optional (item no .: 452169.41.79)
Fig.7.17: Electrical connection UPE 70-25 (32) PK
Fig.7.18: Characteristic curves UPE 70-25 (32) PK
7.5.4.1.2 Circulation pump UPE 80-25 (32) PK
(Wilo Para STG 25-180 / 8-75 / SC / I-12)
Self-regulating circulation pump for the Consumer group ... (M13)
Setting options: | |
External control PWM signal | |
∆p-c | |
Constant speed | |
Display option: | |
Message display: green = normal operation lights up red / flashes in the event of a fault |
Control signal: PWM (optional)
Load: AC 230 V Molex incl. 1.5 m connection cable
Optionally controllable by means of a PWM signal by the heat pump manager !!!
Electrical connection:
Load cable: 3 x 1.0 mm2
L1 - black / brown wire
N - blue wire
PE - yellow / green stranded wire
Control cable: 3 x 0.75 mm2 PWM signal
Brown - PWM input
Gray / blue - PWM ground GND
Black - PWM bidirectional
Load cable 1.5 m with Molex plug included with the pump, control cable optional (item no .: 452169.41.79)!
7.5.4.1.3 Characteristic curve UPE 80-25 (32) PK
7.5.4.1.4 Circulation pump UPE 100-35 (32) K / UPE 120-32K
(corresponds to WILO Yonos Para HF 25 (30) / 10 & Yonos Para HF 30/12)
Circulation pump for the Consumer group - self-regulating (not controllable)
Fig.7.19: Setting options UPE 100-25 (32) K and UPE 120-32K
Electrical connection: none Control with 0-10V or PWM signal possible!
Electrical connection directly in the connection box of the pump head - NO plug, NO cable required !!!
Fig.7.20: Electrical connection UPE 100-25 (32) K and UPE 120-32K
7.5.4.1.5 Characteristic curves UPE 100-25 (32) K
Fig.7.21: Characteristic curves UPE 100-25 (32) K
7.5.4.1.6 Characteristic curves UPE 120-32K
Fig.7.22: Characteristic curves UPE 120-25 (32) K
7.5.4.1.7 UPH 60-25 and UPH 60-32
(corresponds to Grundfos Alpha2L 25 (32) -60)
Circulation pump with permanently stored constant speed levels, the control modes Δp-c and Δp-v.
No control via WPM possible!
Fig.7.23: UPE 60-25 setting options (32)
No control 0-10V or PWM possible!
Fig.7.24: Electrical connection UPE 60-25 (32)
Connection:
Alpha connector (load connector) - included with the pump
7.5.4.1.8 Characteristic curves UPH 60-25 (32)
Fig.7.25: Characteristic curves UPE 60-25 (32)
7.5.4.1.9 UP 75-25PK and UP 75-32PK
(corresponds to Grundfos UPM3 Flex AS 25 (32) -75)
Both pumps can be controlled by the heat pump manager or, alternatively, set manually using four standard speed levels
Control panel with a push button and five LEDs
Fig.7.26: Setting options UP 70-25 (32) PK
Both cables and plugs included with the pump.
Connection load cable:
Connection cable load
(3 x 0.75 mm2, 2 m with Superseal connector)
L1 - black / brown wire
N - blue wire
PE - yellow / green stranded wire
PWM signal:
Connection cable PWM signal (PWM - 3 x 0.5 mm2, 2 m with FCI plug)
Brown wire - PWM input
Blue wire - PWM GND
Black wire - PWM (output signal)
Fig.7.27: Electrical connection UP 70-25 (32) PK
7.5.4.1.10 Characteristic curves UP 75-25PK and UP 75-32PK
Fig.7.28: Characteristic curves UP 70-25 (32) PK
7.5.4.1.11 UPH 80-25P and UPH70-25P
(corresponds to Grundfos UPMGeo 25-85 and Grundfos UPM2 25-75)
Both pumps should be controlled by the heat pump manager - if the pump is not controlled, it goes to maximum speed.
Connection load:
Connection cable load
(3 x 0.75 mm2, 2 m with Molex connector)
L1 - black / brown wire
N - blue wire
PE - yellow / green stranded wire
PWM signal:
Connection cable PWM signal (PWM - 3 x 0.5 mm2, 2 m)
Brown wire - PWM input
Blue wire - PWM GND
Black wire - PWM (output)
Both cables with plugs included with the pump
Attention: Control with PWM signal: First remove the UPM plug (bridge). Keep the UPM plug in a safe place!
Fig.7.29: Electrical connection UP 80-25P and UP 70-25P
7.5.4.1.12 Characteristic curves UPH 80-25P and UPH70-25P
Fig. 7.30: Characteristic curves UP 70-25P and UP 80-25P
7.5.4.1.13 UPH 90-25 and UPH 90-32
(corresponds to Grundfos UPML 25 (32) -95 AUTO)
Circulation pump with fixed control modes ∆p-c and ∆p-v!
No control via WPM possible!
The pump allows the setting of 6 preset speed levels:
3 proportional pressure levels ∆p-v (PP)
3 constant pressure levels ∆p-c (CP)
Fig.7.31: UPH 90-25 setting options (32)
Cable with plug included with the pump.
Connection:
Load cable
(3 x 0.75 mm2, 2m Molex connector)
L1 - black / brown wire
N - blue wire
PE - yellow / green wire
No control 0-10V or PWM possible!
Fig.7.32: Electrical connection UPH 90-25 (32)
7.5.4.1.14 Characteristic curves UPH 90-25 and UPH 90-32
Fig.7.33: Characteristic curves UPH 90-25 (32)
7.5.4.1.15 UPH 100-25 (32) P and UPH 100-25 (32) V
(corresponds to Grundfos MagnaGeo 25 (32) -100 PWM and Grundfos MagnaGeo 25 (32) -100 VDC)
Pumps with 0-10 V input signal (VDC) have to controlled by the heat pump manager,
Pumps with a PWM signal run at maximum speed without an input signal
NOTE
UPH 100-32V as pump package PP 32-100G included in the scope of delivery of the heat pumps SI 26TU (M16 and M11), SI 35TU (M16), SI 50TU (M16), SI 35TUR (M16) and WI 45TU (M16) until 09/2018
Fig.7.34: Setting options UPH 100-25 (32) P and UPH 100-25 (32) V
Connection load cable:
L1 - black / brown wire
N - blue wire
PE - yellow / green wire
"Alpha" plug included with the pump
Fig.7.35: Electrical connection of load cables UPH 100-25 (32) P and UPH 100-25 (32) V
Plug (m) and coupling (f) with 2.25 m cable (including plug connector) included with the pump
Fig.7.36: Electrical connection control cable UPH 100-25 (32) P and UPH 100-25 (32) V
7.5.4.1.16 Characteristic curve UPH 100-25 (32) P and UPH 100-25 (32) V
Fig.7.37: Characteristic curves UPH 100-25 (32) P and UPH 100-25 (32) V
7.5.4.1.17 UPH 120-32 PK
(corresponds to WILO Stratos Para 30 / 1-12 PWM)
Circulation pump for the generator, consumer and brine circuit with the control types ∆p-c, ∆p-v and control by means of a PWM input signal
Control type: speed adjustment by input signal PWM
Control mode ∆p-c
Control type ∆p-v
Adjustment knob
Control line analog signal (PWM) 2-wire
Mains connection cable (1 ~ 230V / N / PE) 3-core
Fig.7.38: UPH 120-32 PK setting options
Load and control cable 1.5 m permanently attached to the pump.
Connection:
Connection cable load
(3 x 0.75 mm2, 1.5 m)
L1 - black / brown wire
N - blue wire
PE - yellow / green stranded wire
PWM signal:
Connection cable PWM signal
(PWM - 2 x 0.5 mm2, 2 m)
Brown wire - PWM GND
Blue wire - PWM input signal
Fig.7.39: Electrical connection UPH 120-32 PK
7.5.4.1.18 Characteristic curve UPH 120-32 PK
Fig.7.40: Characteristic curve UPH 120-32 PK
7.5.4.1.19 UPH 80-40F
(corresponds to Grundfos Magna3 40-80F)
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 220mm flange DN 40
Power consumption max. (P1): 265W
Current consumption max. (L1): 1.2A
Fig. 7.41: Application limits and characteristics UPH 80-40F
7.5.4.1.20 UPH 120-50F
(Grundfos Magna3 50-120F)
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 220mm flange DN 50
Power consumption max. (P1): 563W
Current consumption max. (L1): 12.37A
Fig.7.42: Application limits and characteristics UPH 120-50F
7.5.4.2 Electrical connection of load and control circuit UPH 80-40F and UPH 120-50F
Constant speed levels stored, control with 0-10V possible!
(Unscrew the pump cover - wiring diagram in the connection box)
Fig.7.43: Electrical connection UPH 80-40F and UPH 120-50F
7.5.4.3 Heat pump manager and electronic circulation pump
Fig. 7.44: Electrical wiring of the control signal on the WPM Econ5plus heat pump manager
7.5.4.4 Starting currents for circulating pumps
Article no. | Article no. Spare part | Pump type GDD | Pump type manufacturer | Control | Starting current | max.current | Coupling relay |
368050 | 452161.41.38 | UPH 100-25V | Magna Geo 25-100 VDC | 0-10V | 5.64 A | 1.25 A. | no |
368060 368610 | 452161.41.39 | UPH 100-32V PP 32-100G | Magna Geo 32-100 VDC | 0-10V | 5.64 A | 1.25 A. | no |
367850 | 452161.41.36 | UPH 100-25P | Magna Geo 25-100 PWM | PWM | 5.64 A | 1.25 A. | no |
367860 | 452161.41.37 | UPH 100-32P | Magna Geo 32-100 PWM | PWM | 5.64 A | 1.25 A. | no |
368620 | 452237.41.05 | PP 32-120F | Magna3 32-120F | 0 - 10 V manually | 13 A | 1.50 A. | Yes |
371800 368630 | 452237.41.06 | UPH 80-40F PP 40-80F | Magna3 40-80F | 0 - 10 V manually | 13 A | 1.20 A. | Yes |
368640 | 452237.41.07 | PP 40-120F | Magna3 40-120F | 0 - 10 V manually | 13 A | 1.95 A | Yes |
379020 368650 | 452115.91.27 452237.41.08 | UPH 120-50F PP 50-120F | Magna3 50-120F | 0 - 10 V manually | 13 A | 2.37 A | Yes |
371280 | 452237.41.39 | PP 65-80F | Magna3 65-80F | 0 - 10 V manually | 13 A | 2.12 A | Yes |
371300 | 452237.41.41 | PP 65-100F | Magna3 65-100F | 0 - 10 V manually | 13 A | 2.70 A | Yes |
368660 | 452237.41.09 | PP 65-120F | Magna3 65-120F | 0 - 10 V manually | 26 A | 3.38 A | Yes |
371290 | 452237.41.40 | PP 65-150F | Magna3 65-150F | 0 - 10 V manually | 26 A | 5.68 A | Yes |
367870 | 452161.41.12 | UPH 60-25 | Alpha2L 25-60 | manually | 7.8 A | 0.38 A | no |
366920 | 452161.41.35 | UPH 60-32 | Alpha2L 32-60 | manually | 7.8 A | 0.38 A | no |
367830 | 452162.41.17 | UPH 70-25P | UPM2 25-75 GDX | PWM | 9.6 A | 0.52 A | no |
367840 | 452162.41.23 | UPH 80-25P | UPM Geo 25-85 GDX | PWM | 9.6 A | 0.71 A | no |
370410 | 452115.28.14 | UPH 90-25 | UPML 25-95 AUTO | manually | 10.3 A | 1.10 A | no |
370420 | 452115.28.15 | UPH 90-32 | UPML 32-95 AUTO | manually | 10.3 A | 1.10 A | no |
xxx | 452231.41.84 |
| UPMXL GEO 25-125 PWM | PWM | 10.3 A | 1.40 A | no |
375750 | 452162.41.52 | UPH 120-32PK | Stratos Para 30 / 1-12 - T20 | PWM manually | 15-20 A / 10 ms | 1.37 A | Yes |
362790 | 452115.41.86 | UPE 70-25 | Stratos Para 25 / 1-7 | 0 - 10 V manually | <20 A / 8 ms | 0.69 A | Yes |
362800 | 452115.41.87 | UPE 70-32 | Stratos Para 30 / 1-7 | 1 - 10 V manually | <20 A / 8 ms | 0.69 A | Yes |
362810 | 452115.41.88 | UPE 80-25 | Stratos Para 25 / 1-8 | 2 - 10 V manually | <20 A / 8 ms | 1.30 A. | Yes |
362820 | 452115.41.89 | UPE 80-32 | Stratos Para 30 / 1-8 | 3 - 10 V manually | <20 A / 8 ms | 1.30 A. | Yes |
362830 | 452115.41.90 | UPE 120-32 | Stratos Para 30 / 1-12 | 4 - 10 V manually | 15-20 A / 10 ms | 1.37 A | Yes |
374700 | 452115.42.40 | UPE 70-25PK | Yonos Para RSTG 30 / 7.5 | PWM manually | <20 A / 8 ms | 0.66 A | Yes |
374710 | 452115.42.39 | UPE 70-32PK | Yonos Para RSTG 25 / 7.5 | PWM manually | <20 A / 8 ms | 0.66 A | Yes |
380160 | 452115.42.71 | UPE 80-32PK | Para STG 25-180 "8-75" SC "I-12 | PWM manually | <20 A / 8 ms | 0.66 A | no |
380170 | 452115.42.72 | UPE 80-25PK | Para STG 30-180 "8-75" SC "I-12 | PWM manually | <20 A / 8 ms | 0.66 A | no |
374720 | 452115.42.38 | UPE 100-25K | Yonos Para HF 25/10 | manually | <20 A / 8 ms | 1.30 A. | Yes |
374730 | 452115.42.37 | UPE 100-32K | Yonos Para HF 30/10 | manually | <20 A / 8 ms | 1.30 A. | Yes |
374740 | 452115.42.41 | UPE 120-32K | Yonos Para HF 30/12 | manually | <20 A / 8 ms | 1.33 A | Yes |
Maximum permissible data from the WPM heat pump manager | 12.0 A | 2.0 A. |
|
Tab .: Overview table of starting currents and coupling relays for circulating pumps
7.5.5 Circulation pumps - settings and connection to the heat pump manager
7.5.5.1 Heat pump manager and electronic circulation pumps
7.5.5.1.1 Overview of pre-assignment of the analog outputs (PWM & 0 - 10V) on the heat pump manager
Fig. 7.45: Pre-assignment of the analog outputs (PWM & 0 - 10V) of the various heat pump managers
7.5.5.1.2 Electrical wiring of control signal 0 - 10 V on WPM 2006/2007 Plus
Fig.7.46: Electrical wiring of control signal 0 - 10V on the WPM 2006/2007 Plus
Pump / fan | Clamp | signal |
M11 / M2 | J4 / Y1 - X3 / GND | 0 - 10V |
M16 ** | J4 / Y4 - X3 / GND | 0 - 10V |
** Optionally adjustable
Tab.7.11: Pin assignment control signal 0 - 10V on the WPM 2006/2007 Plus
7.5.5.1.3 Electrical wiring WPM EconPlus 0-10V signal
Fig.7.47: Electrical wiring of control signal 0 - 10V on the WPM EconPlus
pump | Clamp | signal |
M 11 | J4 / Y1 - X3 / GND | 0 - 10V |
M 13 | J20 / Y6 - X3 / GND | 0 - 10V |
M 16 | J20 / Y5 - X3 / GND | 0 - 10V |
Tab.7.12: Pin assignment control signal 0 - 10V on the WPM EconPlus
7.5.5.1.4 WPM Econ5Plus electrical wiring with PWM and 0 - 10V signal
Circulation pumps can be controlled with 0 - 10 V or PWM signal!
Two outputs are available for pulse width modulation (PWM).
These can be used as follows:
| Brine / well pump fan | Heating circulation pumps | |
M11 | M13 | M16 | |
Air / water heat pumps | 0-10V | 0-10V / PWM | 0-10V / PWM |
Brine and water / water heat pumps | 0-10V / PWM | 0-10V | 0-10V / PWM |
Tab.7.13: Outputs for control signals 0 - 10V and PWM on the WPM Econ5Plus
Fig. 7.48: Electrical wiring of control signal 0 - 10V and PWM for air / water heat pumps on the WPM Econ5Plus
pump | Clamp | signal |
M13 | J4 / Y4 - X3 / GND | 0 - 10V / PWM |
M16 | J4 / Y4 - X3 / GND | 0 - 10V / PWM |
Tab.7.14: Terminal assignment control signal 0 - 10V and PWM for air / water heat pumps on the WPM Econ5Plus
Fig. 7.49: Electrical wiring of control signal 0 - 10V and PWM for brine / water heat pumps on the WPM Econ5Plus
pump | Clamp | signal |
M 11 | J4 / Y4 - X3 / GND | 0 - 10V / PWM |
M 13 | J20 / Y55 - X3 / GND | 0 - 10V |
M 16 | J4 / Y3 - X3 / GND | 0 - 10V / PWM |
Tab.7.15: Terminal assignment control signal 0 - 10V and PWM for brine / water heat pumps on the WPM Econ5Plus
7.5.5.1.5 Settings on the heat pump manager
The settings of the electronic circulation pumps are made in the installation menu level 2 under pump control:
settings
Pump control
Heating M16
step 1
Level 2
level 3
automatically
manual (30 - 100%)
Fig. 7.50 Settings on the heat pump display
Reduce M13 in the settings:
Menu + Enter
Set settings à pump control à heating M13 to manual then a percentage value can be set on the right or adapted to the system accordingly.
7.5.5.1.6 Settings on the heat pump manager - general description of functions
general description
Level 1 - 3
By selecting a level 1 - 3, a fixed speed is specified
Level 1 corresponds to the lowest and level 3 to the maximum speed
Manually
If manual is selected, a freely selectable voltage can be set as a fixed value between 30 and 100%
Heating circulation pumps
Automatically
If automatic is selected, the control takes place depending on the return temperature
Return temperature <35 ° C = 80% capacity control
Return temperature 35 - 45 ° C = 70% capacity control
Return temperature> 45 ° C = 60% capacity control
When the compressor is at a standstill, the pumps are regulated at 50% output
Brine / well pumps
Automatically
If automatic is selected, the control is based on a fixed, predetermined spread between the heat source inlet and outlet temperature:
Heat source inlet <- 5 ° C = 2K spread
Heat source inlet -5 - 15 ° C = 3K spread
Heat source inlet> 15 ° C = 4K spread
When the compressor is at a standstill, the pumps are regulated at 50% output
Brine or water / water heat pumps without an electronic expansion valve do not have a heat source inlet sensor; the spread-dependent control function cannot be used with these heat pump types.
7.5.6 Circulation pumps - pumps for 2-compressor brine and water / water heat pumps (TU series)
7.5.6.1 Pumps for brine / water heat pumps SI (H) 26 - 130TU
7.5.6.1.1 Brine (heat source) and heat generator circuit pump (M11 and M16)
M16 (generator circuit pump)
Regulation via flow and return temperature
M11 (heat source pump)
Regulation via brine inlet and outlet temperature
Fig. 7.51: Overview of heat source and generator circuit pumps for 2-compressor brine / water heat pumps
ATTENTION
The supplied high-efficiency pumps have a major impact on increasing the JAZ
Due to constructional conditions, all high-efficiency pumps (especially brine circulating pumps) must be installed in a frost-free and weather-protected location!
The supplied insulation shells may be on the heat source side not be used!!!
Overview table of pump assignments for 2 compressors, brine / water heat pumps up to September 2018
| SI 26TU | SI 35TU | SI 50TU | SI 75TU | SI 90TU | SIH 90TU | SI 130TU |
M16 Producer group | UPH 100-32V (Magna Geo 32-100VDC) | UPH 100-32V (Magna Geo 32-100VDC) | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 40-80F | Magna3 65-80F | Magna3 50-120F | Magna3 65-80F |
M11 Brine circuit | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-150F |
Tab.7.16: Pump assignments for 2 compressors, brine / water heat pumps up to September 2018
Overview table of pump assignments for 2 compressors Brine / water heat pumps from September 2018
| SI 26TU | SI 35TU | SI 50TU | SI 75TU | SI 90TU | SIH 90TU | SI 130TU |
M16 Producer group | Stratos Para 30 / 1-12 | Stratos Para 30 / 1-12 | Stratos Para 30 / 1-12 | Magna3 40-80F | Magna3 65-80F | Magna3 50-120F | Magna3 65-80F |
M11 Brine circuit | Stratos 30 / 1-12 | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-150F |
Tab.7.17: Pump assignments for 2 compressors, brine / water heat pumps from September 2018
7.5.6.1.2 Heat generator circuit free compression pump M16
Magna3: control with 0 - 10V possible!
MagnaGeo: Control with 0 - 10V necessary!!!
M16: Control via flow and return temperature
Technical data generator circuit pump 2 compressors brine / water heat pumps until September 2018
| SI 26TU | SI 35TU | SI 50TU | SI 75TU | SI 90TU | SIH 90TU | SI 130TU |
M 16 Producer group | UPH 100-32V (Magna Geo 32-100VDC) | UPH 100-32V (Magna Geo 32-100VDC) | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 40-80F | Magna3 65-80F | Magna3 50-120F | Magna3 65-80F |
Free pressing (Pa) B0 / W35 | 69000 | 50000 | 35000 | 37000 | 62000 | 64800 | 54000 |
Residual head (mbar) B0 / W35 | 690 | 500 | 350 | 370 | 620 | 648 | 540 |
Nominal throughput (m3/H) B0 / W 35 | 4.5 | 6.1 | 8.8 | 12.7 | 14.9 | 15.4 | 17.9 |
Tab.7.18: Technical data for generator circuit pumps, 2 compressors, brine / water heat pumps up to September 2018
Technical data generator circuit pumps 2 compressors brine / water heat pumps from September 2018
| SI 26TU | SI 35TU | SI 50TU | SI 75TU | SI 90TU | SIH 90TU | SI 130TU |
M 16 Producer group | Stratos Para 30/1 - 12 | Stratos Para 30 / 1-12 | Stratos Para 30/1 - 12 | Magna3 40-80F | Magna3 65-80F | Magna3 50-120F | Magna3 65-80F |
Free pressing (Pa) B0 / W35 | 112000 | 90000 | 58000 | 37000 | 62000 | 64800 | 54000 |
Residual head (mbar) B0 / W35 | 1120 | 900 | 580 | 370 | 620 | 648 | 540 |
Nominal throughput (m3/H) B0 / W 35 | 4.5 | 6.1 | 8.8 | 12.7 | 14.9 | 15.4 | 17.9 |
Tab.7.19: Technical data generator circuit pumps 2 compressors brine / water heat pumps from September 2018
7.5.6.1.3 Brine circuit free compression pump M11
Magna3: control with 0 - 10V possible!
MagnaGeo: Control with 0 - 10V necessary!!!
M11: Control via brine inlet and outlet temperature
Technical data Brine (heat source) pump 2 compressors Brine / water heat pumps until September 2018
| SI 26TU | SI 35TU | SI 50TU | SI 75TU | SI 90TU | SIH 90TU | SI 130TU |
M 11 Producer group | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-150F |
Free pressing (Pa) B0 / W35 | 31000 | 64000 | 37000 | 64000 | 85000 | 70000 | 95000 |
Residual head (mbar) B0 / W35 | 310 | 640 | 370 | 640 | 850 | 700 | 950 |
Nominal throughput (m3/H) B0 / W 35 | 6.4 | 8.2 | 13.0 | 18.4 | 17.6 | 20.7 | 27.1 |
Cooling capacity (KW) | 22nd | 28 | 39 | 59 | 70 | 70 | 107 |
Tab.7.20: Technical data, brine (heat source) pump 2 compressors Brine / water heat pumps up to September 2018
Technical data Brine (heat source) pump 2 compressors Brine / water heat pumps from September 2018
| SI 26TU | SI 35TU | SI 50TU | SI 75TU | SI 90TU | SIH 90TU | SI 130TU |
M 11 Producer group | Stratos Para 30 / 1-12 | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-120F | Magna3 65-150F |
Free pressing (Pa) B0 / W35 | 82000 | 64000 | 37000 | 64000 | 85000 | 70000 | 95000 |
Residual head (mbar) B0 / W35 | 820 | 640 | 370 | 640 | 850 | 700 | 950 |
Nominal throughput (m3/H) B0 / W 35 | 6.4 | 8.2 | 13.0 | 18.4 | 17.6 | 20.7 | 27.1 |
Cooling capacity (KW) | 22nd | 28 | 39 | 59 | 70 | 70 | 107 |
Tab.7.21: Technical data brine (heat source) pump 2 compressors Brine / water heat pumps from September 2018
7.5.6.2 Pumps for reversible brine / water heat pumps SI 35 - 90TUR
7.5.6.2.1 Brine and heat generator circuit pumps (M11 and M16)
Overview table of pump assignments for 2 compressors Brine / water heat pumps reversible until September 2018
| SI 35TUR | SI 50TUR | SI 70TUR | SI 90TUR |
M16 Producer group | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 40-80F | Magna3 40-80F | Magna3 65-80F |
M11 Brine circuit | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F |
Tab.7.22: Pump assignments for 2 compressors Brine / water heat pumps reversible until September 2018
Overview table of pump assignments for 2 compressors, reversible brine / water heat pumps from September 2018
| SI 35TUR | SI 50TUR | SI 70TUR | SI 90TUR |
M16 Producer group | Stratos Para 30 / 1-12 | Magna3 40-80F | Magna3 40-80F | Magna3 65-80F |
M11 Brine circuit | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F |
Tab.7.23: Pump assignments for 2 compressors Brine / water heat pumps reversible from September 2018
7.5.6.2.2 Free pressing heat generator circuit M16
Magna3: control with 0 - 10V possible!
MagnaGeo: Control with 0 - 10V necessary!!!
M16: Control via flow and return temperature
Technical data generator circuit pump 2 compressors brine / water heat pumps reversible until September 2018
| SI 35TUR | SI 50TUR | SI 70TUR | SI 90TUR |
M 16 Producer group | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 40-80F | Magna3 40-80F | Magna3 65-80F |
Free pressing (Pa) B0 / W35 | 50000 | 53000 | 59000 | 52000 |
Residual head (mbar) B0 / W35 | 500 | 530 | 590 | 520 |
Nominal throughput (m3/H) B0 / W 35 | 5.7 | 8.4 | 12.0 | 14.8 |
Tab.7.24: Technical data generator circuit pump 2 compressors Brine / water heat pumps reversible until September 2018
Technical data generator circuit pump 2 compressors brine / water heat pumps reversible from September 2018
| SI 35TUR | SI 50TUR | SI 70TUR | SI 90TUR |
M 16 Producer group | Stratos Para 30 / 1-12 | Magna3 40-80F | Magna3 40-80F | Magna3 65-80F |
Free pressing (Pa) B0 / W35 | 92000 | 53000 | 59000 | 52000 |
Residual head (mbar) B0 / W35 | 920 | 530 | 590 | 520 |
Nominal throughput (m3/H) B0 / W 35 | 5.7 | 8.4 | 12.0 | 14.8 |
Tab.7.25: Technical data generator circuit pump 2 compressors Brine / water heat pumps reversible from September 2018
7.5.6.2.3 Brine circuit free compression pump M11
Magna3: control with 0 - 10V possible!
MagnaGeo: Control with
0 - 10V necessary!!!
M11:
Regulation via brine inlet and outlet temperature
Technical data Brine (heat source) pump 2 compressors Brine / water heat pumps reversible
| SI 35TUR | SI 50TUR | SI 70TUR | SI 90TUR |
M 11 Producer group | Magna3 32-120F | Magna3 40-120F | Magna3 65-120F | Magna3 65-120F |
Free pressing (Pa) B0 / W35 | 54400 | 43000 | 65000 | 69000 |
Residual head (mbar) B0 / W35 | 544 | 430 | 650 | 690 |
Nominal throughput (m3/H) B0 / W 35 | 8.2 | 12.2 | 1.0 | 20.5 |
Tab. 7.26: Technical data Brine (heat source) pump 2 compressors Brine / water heat pumps reversible
7.5.6.3 Pumps for water / water heat pumps WI (H) 35-180TU
7.5.6.3.1 Heat generator circuit pump M16 - water / water heat pump
Fig. 7.52: Overview of generator circuit pumps for 2-compressor brine / water heat pumps
Overview table of pump assignments for 2 compressors, water / water heat pumps up to September 2018
| WI 35TU | WI 45TU | WI 65TU | WI 95TU | WIH 120TU | WI 120TU | WI 180TU |
M16 producer group | UPH 100-32V (Magna Geo 32-100VDC) | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 40-80F | Magna3 40-120F | Magna3 65-80F | Magna3 50-120F | Magna3 65-80F |
Tab.7.27: Pump assignments for 2 compressors for water / water heat pumps up to September 2018
Overview table of pump assignments for 2 compressors, water / water heat pumps from September 2018
| WI 35TU | WI 45TU | WI 65TU | WI 95TU | WIH 120TU | WI 120TU | WI 180TU |
M16 producer group | Stratos Para 30 / 1-12 | Stratos Para 30 / 1-12 | Magna3 40-80F | Magna3 40-120F | Magna3 65-80F | Magna3 50-120F | Magna3 65-80F |
Tab.7.28: Pump assignments for 2 compressors, water / water heat pumps from September 2018
7.5.6.3.2 Heat generator circuit free compression pump M16
Magna3: control with 0 -10V possible!
MagnaGeo: Control with 0 -10V necessary!!!
M 16: Control via flow and return temperature
Technical data generator circuit pump 2 compressors water / water heat pumps until September 2018
| WI 35TU | WI 45TU | WI 65TU | WI 95TU | WIH 120TU | WI 120TU | WI 180TU |
M16 producer group | UPH 100-32V (Magna Geo 32-100VDC) | UPH 100-32V (Magna Geo 32-100VDC) | Magna3 40-80F | Magna3 40-120F | Magna3 50-120F | Magna3 50-120F | Magna3 65-80F |
Free pressure (Pa) W10 / W35 | 47000 | 28000 | 48000 | 34000 | 36500 | 36000 | 40000 |
Residual head (mbar) W10 / W35 | 470 | 280 | 480 | 340 | 365 | 360 | 400 |
Nominal throughput (m3/H) W10 / W35 | 6.1 | 7.9 | 12.1 | 17.0 | 21.2 | 20.6 | 22.2 |
Tab.7.29: Technical data of the generator circuit pump for 2 compressors for water / water heat pumps up to September 2018
Technical data generator circuit pump 2 compressor water / water heat pumps from September 2018
| WI 35TU | WI 45TU | WI 65TU | WI 95TU | WIH 120TU | WI 120TU | WI 180TU |
M16 producer group | Stratos Para 30 / 1-12 | Stratos 30 / 1-12 | Magna3 40-80F | Magna3 40-120F | Magna3 50-120F | Magna3 50-120F | Magna3 65-80F |
Free pressure (Pa) W10 / W35 | 90000 | 62000 | 48000 | 34000 | 36500 | 36000 | 40000 |
Residual head (mbar) W10 / W35 | 900 | 620 | 480 | 340 | 365 | 360 | 400 |
Nominal throughput (m3/H) W10 / W35 | 6.1 | 7.9 | 12.1 | 17.0 | 21.2 | 20.6 | 22.2 |
Tab.7.30: Technical data generator circuit pump 2 compressor water / water heat pumps from September 2018
7.5.6.4 Characteristic curves and technical data for circulating pumps
7.5.6.4.1 Grundfos MagnaGeo 32-100 VDC
Technical specifications:
Operating temperature range
Installation length
Power consumption max. (P1)
Current consumption max. (L1)
-10 ° C to 110 ° C
180 mm
175 W
1.3 A
Fig.7.53: Delivery head MagnaGeo 32-100VDC
Fig.7.54: Power consumption MagnaGeo 32-100VDC
7.5.6.4.2 WILO Stratos Para 30 / 1-12 0-10V
Technical specifications:
Operating temperature range
Installation length
Power consumption max. (P1)
Current consumption max. (L1)
-10 ° C to 110 ° C
180 mm
310 W
1.37 A
Fig.7.55: Delivery head Stratos Para 30 / 1-12 Fig.7.56: Power consumption Stratos Para 30 / 1-12
7.5.6.4.3 Grundfos Magna3 32-120F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 220 mm flange DN 32
Power consumption max. (P1): 336W
Current consumption max. (L1): 1.5A
Fig.7.57: Power consumption Magna3 32-120F
Fig.7.58: Delivery head Magna3 32-120F
7.5.6.4.4 Grundfos Magna3 40-80F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 220 mm flange DN 40
Power consumption max. (P1): 265W
Current consumption max. (L1): 1.2A
Fig.7.59: Power consumption Magna3 40-80F
Fig. 7.60: Delivery head Magna3 40-80F
7.5.6.4.5 Grundfos Magna3 40-120F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 250 mm flange DN 40
Power consumption max. (P1): 440W
Current consumption max. (L1): 1.95A
Fig.7.61: Power consumption Magna3 40-120F
Fig.7.62: Delivery head Magna3 40-120F
7.5.6.4.6 Grundfos Magna3 50-120F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 280 mm flange DN 50
Power consumption max. (P1): 563W
Current consumption max. (L1): 2.37A
Fig.7.63: Power consumption Magna3 50-120F
Fig.7.64: Delivery head Magna3 50-120F
7.5.6.4.7 Grundfos Magna3 65-80F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 340 mm flange DN 65
Power consumption max. (P1): 478W
Current consumption max. (L1): 2.12A
Fig.7.65: Power consumption Magna3 65-80F
Fig.7.66: Delivery head Magna3 65-80F
7.5.6.4.8 Grundfos Magna3 65-100F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 340 mm flange DN 65
Power consumption max. (P1): 613W
Current consumption max. (L1): 2.7A
Fig.7.67: Power consumption Magna3 65-100F
Fig.7.68: Delivery head Magna3 65-100F
7.5.6.4.9 Grundfos Magna3 65-120F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 340 mm flange DN 65
Power consumption max. (P1): 769W
Current consumption max. (L1): 3.38A
Fig. 7. 69: Power consumption Magna3 65-120F
Fig.7.70: Delivery head Magna3 65-120F
7.5.6.4.10 Grundfos Magna3 65-150F
Technical specifications:
Operating temperature range: -10 ° C to 110 ° C
Installation length: 340 mm flange DN 65
Power consumption max. (P1): 1301W
Current consumption max. (L1): 5.68A
Fig.7.71: Power consumption Magna3 65-150F
Fig.7.72: Delivery head Magna3 65-150F
7.5.7 Circulation pumps - connection and installation of 2-compressor brine and water / water heat pumps (TU (R) series)
7.5.7.1 Connection and installation of the generator circuit and brine pump
7.5.7.1.1 Electrical wiring (load 230V) pumps M11 / M16 on the WPM Econ5plus **
** For water / water heat pumps WI (H)… TU only M16! Well pump M11 including contactor and motor protection switch on site.
Fig. 7.73: Electrical connection 230V generator and heat source (brine) pump
7.5.7.1.2 Electrical wiring (control signal 0 - 10V) M11 & M16 on the WPM Econ5plus **
Fig. 7.74: Electrical connection control signal 0 - 10V generator and heat source (brine) pump
7.5.7.1.3 Grundfos Magna3 series - hydraulic connection
Turning the pump head (electronics unit):
Because of the drain hole in the stator housing, the separation point of the tension band must be arranged as shown after turning the pump knob:
Fig.7.75: Turning the pump head in the Magna3 series
ATTENTION
The supplied insulation shells may be on the heat source side not be used!
Fig.7.76: Insulation on site! Never insulate the electronics unit!
7.5.7.1.4 Grundfos Magna3 series - electrical connection of load and control circuit
Load and control signal connection
Constant speed levels stored, control with 0-10V possible!
(Unscrew the pump cover - wiring diagram in the connection box)
Fig.7.77: Electrical connection load (230 V) and control signal Magna3 series
7.5.7.1.5 Grundfos Magna3 series - electrical connection - digital input
Digital input
The digital input can be used for external
ON / OFF control or for that
Switching to max or min characteristic be used.
(Unscrew the pump cover - wiring diagram in the connection box)
Connection terminal
Supply voltage
Fig. 7.78: Electrical connection of digital input Magna3 series
7.5.7.1.6 Grundfos MagnaGeo 32-100 VDC connection load cable (~ 230V)
L1 - black / brown wire
N - blue wire
PE - yellow / green stranded wire
"Alpha" plug included with the pump.
Fig.7.79: Electrical connection load (230V) MagnaGeo pump
7.5.7.1.7 Grundfos MagnaGeo 32-100 VDC control line connection (0-10V)
Plug (m) and coupling (f) with 2.25 m cable (including plug connector) included with the pump
Signal input control with 0 - 10V necessary!!!
Brown wire - input signal
Blue wire - X3-GND
Black wire PWM (output signal) is not needed!!
Fig. 7.80: Electrical connection input signal 0 - 10V MagnaGeo pump
7.5.7.1.8 WILO Stratos Para 30 / 1-12 0-10V: Connection of control and load line (0-10V)
Load and control cable 1.5 m permanently attached to the pump.
Connection load
(3 x 0.75 mm2; 1.5 m)
L1 - black / brown wire
N - blue wire
PE - yellow / green wire
Connection 0-10V signal
(2 x 0.5mm2; 1.5 m)
Brown wire 0 - 10V GND
White / blue wire 0 - 10V input signal
Fig.7.81: Electrical connection load (230V) and control signal 0 - 10V Wilo Stratos Para pump series
7.5.8 Circulation pumps - exchange level for uncontrolled circulation pumps
Unregulated Circulation pump | Manufacturer type | Article no.: | Circulation pump regulated | Manufacturer Type | Article no.: |
UP 60 | WILO Star RS 25/6 Grundfos UPS 32-60 | 340300 | UP 75-25PK | Grundfos UPM3 Flex AS 25-75 | 376740 |
UP 60-32 | WILO Star RS 30/6 Grundfos UPS 32-60 | 355970 | UP 75-32PK | Grundfos UPM3 Flex AS 32-75 | 376750 |
UP 80 | Grundfos UPS 25-80 | 340310 | UPH 90-25 | Grundfos UPML 25-95 | 370410 |
UP 70-32 | WILO Top S 30/7 | 354020 | UPH 90-32 | Grundfos UPML 32-95 | 370420 |
Table 7.31: Exchange level for uncontrolled pumps - electronically controlled circulation pumps
When replacing, the following points must generally be observed:
Purpose of the pump (note the temperature range)
Alternating or three-phase current (electronically controlled wet-running pumps can only be connected via alternating current)
Coupling relay due to high starting currents have to between the pump and the heat pump manager
Pumps with threaded pipe connection
Installation length (without screw connection and seals).
Thread on the pump housing.
Flanged pumps
Pay attention to the nominal pressure for pumps of the same nominal size.
Installation length (always without counter flanges and seals).
7.5.9 WPM EconPlus connection diagram
Fig.7.82: Connection diagram of the wall-mounted WPM EconPlus heat pump manager
7.5.10 WPM Econ5Plus connection diagram
Fig. 7.83: Connection diagram of the WPM Econ5Plus heat pump manager for the LAW 9IMR and LAW 14ITR heat pumps
7.5.11 Connection diagram WPM EconSol
Fig.7.84: WPM EconSol connection plan
7.5.12 Legend for connection diagrams
A. | bridges |
A1 | Bridge: EnergieVersorgerSperre - must be engaged if the load voltage is not through the Energy supplier is interrupted |
A2 | Bridge: block heat pump - frost protection guaranteed |
A3 | Bridge for heat pumps without motor protection contact of the primary circulation pump or the fan |
A4 | Bridge for heat pumps without a motor protection contact of the compressor |
A5 | Additional heating bridge |
|
|
B. | Auxiliary switch |
B2 * | Pressostat low pressure brine |
B3 * | Hot water thermostat |
B4 * | Swimming pool water thermostat |
|
|
E. | Heating, cooling and auxiliary organs |
E3 | End of defrosting - pressostat |
E5 | Condensation pressure - pressostat |
E9 | Flange heating hot water |
E10 * |
|
E13 * |
|
|
|
F. | Security organs |
F1 | Tax protection of N2 / N6 |
F2 | Load fuse for plug-in terminals J12 and J13 5x20 / 4.0Ar |
F3 | Load fuse for plug-in terminals J15 to J18 5x20 / 4.0Ar |
F4 | Pressostat - high pressure |
F5 | Pressostat - low pressure |
F6 | Freeze protection thermostat |
F7 | Safety temperature monitor |
F10 | Flow switch (cooling mode) |
F21.3 | Fuse 5x20 / 4.0 AT |
F23 | Motor protection M1 / M11 |
|
|
H | to shine |
H5 * | Remote fault indicator light |
|
|
K | Contactors, relays, contacts |
K1 | Contactor compressor 1 |
K1.1 | Start-up contactor compressor 1 |
K1.2 | Compressor 1 timing relay |
K2 | Contactor (relay) fan 1 |
K3 | Contactor compressor 2 |
K3.1 | Start-up contactor compressor 2 |
K3.2 | Time relay compressor 2 |
K4 | Contactor fan 2 |
K5 | Primary circulation pump contactor - M11 |
K6 | Primary circulation pump contactor 2 - M20 |
K7 | Solid State Relay - Defrost |
K8 | Contactor / relay auxiliary heating |
K9 | Coupling relay 230V / 24V for end of defrosting or freezing protection |
K11 * | Electronic relay for remote fault indication |
K12 * | Electronic relay for swimming pool water circulation pump |
K20 * | Contactor 2nd heat generator |
K21 * | Contactor flange heating hot water |
K22 * | EVU blocking contactor (EVS) |
K23 * | Auxiliary relay for lock |
|
|
M. | Engines |
M1 | Compressor 1 |
M2 | fan |
M3 | Compressor 2 |
M11 * | Primary circulation pump heat source |
M13 * | Heating circulation pump main 1st heating circuit |
M15 * | Heating circulation pump 2nd heating circuit |
M16 * | Additional circulation pump |
M18 * | DHW charging pump (storage tank charging pump) |
M19 * | Swimming pool water circulation pump |
M20 * | Heating circulation pump 3rd heating circuit |
M21 * | Mixer bivalent or 3rd heating circuit |
M22 * | Mixer 2nd heating circuit |
M23 * | Solar pump |
|
|
N | Control elements |
N1 | Heating controller |
N10 * | remote control |
N11 * | Relay assembly |
N14 | Control unit for WPM 2007 |
N17.4 | "Solar" module (WPM EconSol) |
Q1 | Circuit breaker M11 |
|
|
R. | Feelers, resistors |
R1 | Outside temperature sensor |
R2 | Return temperature sensor |
R3 * | Hot water temperature sensor |
R4 | Cooling water return temperature |
R5 * | Temperature sensor 2nd heating circuit |
R6 | Freeze protection temperature sensor |
R7 | Coding resistor |
R9 | Flow temperature sensor (frost protection sensor) |
R12 | Defrost end temperature sensor |
R13 | Temperature 3rd heating circuit / temperature regenerative |
R17 * | Room temperature sensor |
R18 | Hot gas temperature sensor |
R20 | Swimming pool temperature sensor |
R22 * | Solar storage |
R23 * | Collector sensor |
|
|
T | T transformer |
T1 | Safety transformer 230 / 24V AC |
|
|
W. | cables |
W1 | 15-pin control line |
W1 - # | Wire number of line W1 |
|
|
X | Terminals, distributors, connectors |
X1 | Terminal strip mains connection 230V (L / N / PE) |
X2 | Low voltage |
X3 | Low voltage |
X4 | Terminal connector |
X5 | Distribution terminal 0V AC |
X8 | Control line connector (low voltage) |
X11 | Plug module connection |
|
|
Y | Valves |
Y1 | 4-way switch valve |
Y5 * | Three-way diverting valve |
Y6 * | Two-way shut-off valve |
|
|
* | optionally to be provided externally |
Tab.7.32: List of abbreviations for the heat pump connection diagram
7.5.13 Terminal assignment heat pump manager
N1 | Heating controller |
N1-J1 | Power supply (24V AC / 50Hz) |
N1-J2-B1 | Outside temperature sensor - R1 |
N1-J2-B2 | Return temperature sensor - R2 |
N1-J2-B3 | Hot water temperature sensor - R3 |
N1-J3-B4 | Coding - R7 |
N1-J3-B5 | Heating flow or frost protection temperature sensor - R9 |
N1-J4-Y1 | Defrost |
N1-J4-Y2 | Luminaire remote fault indication - H5 via K11 |
N1-J4-Y3 | Swimming pool water circulation pump - M19 via K12 |
N1-J5-ID1 | Hot water thermostat - B3 |
N1-J5-ID2 | Swimming pool water thermostat - B4 |
N1-J5-ID3 | Energy supplier lock |
N1-J5-ID4 | Lock |
N1-J5-ID5 | Fault fan / primary pump - M2 / M11 |
N1-J5-ID6 | Compressor fault - M1 / M3 |
N1-J5-ID8 | Flow switch (cooling mode) |
N1-J5-ID7 | End of defrosting - pressostat - E3; Freeze protection - Pressostat - F6 |
N1-J6-B6 | Temperature sensor 2nd heating circuit / defrosting end temperature sensor - R5 |
N1-J6-B7 | Freeze protection sensor - R6; Defrost end probe - R12 |
N1-J6-B8 | Frost protection sensor cooling - R8; Sensor 3rd heating circuit / sensor regenerative - R13 |
N1-J7-ID9 | Pressostat low pressure brine - B2 |
N1-J7-ID10 | Hot gas thermostat - F7 |
N1-J7-ID11 | Changeover protocol TAE |
N1-J8-ID13H | Pressostat high pressure - 230V AC - F4 |
N1-J8-ID13 | Pressostat high pressure - 24V AC - F4 |
N1-J8-ID14 | Pressostat low pressure - 24V AC - F5 |
N1-J8-ID14H | Pressostat low pressure - 230V AC - F5 |
N1-J10 | Remote control - N10 / control unit - N14 |
N1-J11 | pLAN connection |
N1-J12-NO1 | Compressor 1 - M1 |
N1-J12-NO2 | Compressor 2 - M3 |
N1-J12-NO3 | Primary circulation pump - M11 / fan - M2 |
N1-J13-NO4 |
|
N1-J13-NO5 | Heating circulation pump - M13 |
N1-J13-NO6 | DHW charging pump - M18 |
N1-J14 / J15-NO7 / N08 | Mixer 3rd heating circuit open / close - M21 |
N1-J16-NO9 | Auxiliary circulation pump - M16 |
N1-J16-NO10 | Flange heating hot water - E9 |
N1-J16-NO11 | Heating circulation pump 2nd heating circuit - M15 |
N1-J17 / J18-NO12 / NO13 | Mixer 2nd heating circuit open / close - M22 |
N1-J20-B9 |
|
|
|
N17.4 | "Solar" module (WPM EconSol) |
N17.1-J5-NO1 | Solar circulation pump - M23 |
N17.1-J9-B1 | Solar storage tank sensor - R22 |
N17.1-J10-B4 | Collector sensor - R23 |
|
|
* | optionally to be provided externally |
Tab.7.33: Overview table of the heat pump manager terminal plan
Recognition of the optimal operating mode in each case, with the greatest possible proportion of heat pumps
Frost protection function
Low pressure pressostat brine for installation in the brine circuit (special accessory)
7.6 Master for parallel connection of several heat pumps Chapter also under Heat pump manager?
The use of a higher-level master control is recommended when 2 heat pumps are connected in parallel. This means that even compressor runtimes are achieved, even when different heat pumps are combined in one system.
7.6.1 Description of the WPM Touch Master
The wall-mounted WPM Master is available for the parallel control of up to 14 heat pumps. With this controller, up to 30 power levels of a monovalent, monoenergetic or bivalent system with outside temperature-dependent operating mode switching can be controlled.
Function description
Parallel connection of max. 14 heat pumps
Maximum 30 power levels (1 x passive cooling, 28 x compressor, 1 x 2nd heat generator)
Control of a maximum of 3 heating circuits (1 x unmixed, 2 x mixed)
Combination of active and passive cooling
Central switching of the operating mode (cooling, summer, winter)
Automatic central operating mode switchover via limit temperatures (cooling, summer, winter)
Demand-based performance level management
Central and decentralized control
When controlling several heat pumps, a distinction can be made between centralized and decentralized hot water generation.
Central control
Central specification of the priorities for hot water, heating, cooling and swimming pool
Requirements are processed individually
Specification of the maximum output levels for hot water generation
Decentralized evaluation of a heat pump fault
Decentralized control
Central specification of priorities for heating and cooling
Decentralized specification of the priorities for hot water and swimming pool
Parallel operation of heating / cooling and hot water preparation / swimming pool possible with reversible heat pumps with additional heat exchanger
Allocation of priorities
For the most efficient operation of the entire system, the heat pumps are controlled by the master controller with different priorities. The master controller receives feedback from the individual heat pump managers and recognizes blocked heat pumps due to a fault or a decentralized request. When combining different types of heat pumps (air / water and brine / water heat pumps), the different heat pumps are controlled depending on the outside temperature:
Preferred use of air / water heat pumps above an adjustable outside temperature
Preferred use of brine / water heat pumps below an adjustable outside temperature
In order to achieve the most uniform possible distribution of the running times, the master controller preferably starts the compressor with the shortest running time, and the master controller determines the running times of the individual compressors.
7.6.2 Electrical connection WPM Touch Master
The 3-wire supply line for the Heat pump manager (Heating controller N1) is routed into the heat pump (devices with integrated controller) or to the subsequent assembly area of the heat pump manager (WPM). The supply line (L / N / PE ~ 230V, 50Hz) for the WPM must be connected to permanent voltage and for this reason must be tapped in front of the EVU blocking contactor or connected to the household electricity, otherwise important protective functions will be out of order during the EVU blocking .
That Contactor (K20) for the Immersion heater (E10) is to be designed for mono-energetic systems (2.WE) according to the radiator output and on site to be provided. The control (230VAC) takes place from the heat pump manager via terminals X1 / N and N1-J13 / NO 4.
The contactor is built into the electrical distribution. The load lines for the immersion heater must be designed and secured in accordance with DIN VDE 0100.the Heating circulation pump (M13) is connected to terminals X2 / N and N1-X2 / M13.
The return sensor (R2) is attached to terminals X3 / GND (Ground) and N1-X3 / R2.
Of the Outside sensor (R1) is attached to terminals X3 / GND (Ground) and N1-X3 / R1.
NOTE
When using three-phase pumps, a power contactor can be controlled with the 230V output signal of the heat pump manager.
Sensor cables can be extended up to 40 m with 2 x 0.75 mm cables.
7.6.3 Configuration of the network
The network is set up in a line structure and is connected via terminal J11 (both on the heat pump manager and on the master controller). There can be a maximum of 32 participants in the network (16 controllers and 16 control units).
Fig.7.85: Example of a possible network including three heat pump managers with 3 control units (pGDx)
Fig. 7.86: View of the connection on terminal J11 of the WPM
Fig. 7.87: Three heat pump managers, each with its own power supply
NOTE
We recommend using a twisted, shielded cable AWG20 / 22 (0.75 / 0.34 mm²) as the connection cable. The network must not exceed a maximum length of 500 m. The capacitance per unit length of the cable must be less than 90 pF / m.
7.7 SG Ready to use load-variable tariffs Does that also belong under heat pump manager? Between chapters 7.1 and 7.2
7.7.1 Regulations of the Federal Heat Pump Association (BWP) e.V.
According to the SG Ready regulations of the Bundesverband Wärmepumpe (BWP) e.V., a manufacturer may label an electrical heating heat pump with the "SG Ready" logo if the heat pump manager can react to the following four operating states of a traffic light tariff with load-variable tariffs.
Operating state 1
Switching state with terminal solution 1: 0
This operating mode is downward compatible with the EVU lock and includes a maximum of 2 hours of hard lock time
Operating condition 2
Switching status with terminal solution 0: 0
In this circuit, the heat pump runs in energy-efficient normal mode with a proportion of the heat storage tank being filled for a maximum of two hours from the utility company
Operating status 3
Switching state with terminal solution 0: 1
In this operating state, the heat pump runs within the controller in intensified operation for room heating and hot water preparation.
This is not a definitive start-up command, but a switch-on recommendation based on today's increase.
Operating status 4
Switching status with terminal solution 1: 1
This is a definitive start-up command, insofar as this is possible within the framework of the controller settings.
For this operating state, different control models must be set on the heat pump manager for different tariff and usage models.
Variant 1: The heat pump (compressor) is actively switched on
Variant 2: The heat pump (compressor and electrical auxiliary heating) is actively switched on, optional: higher temperatures in the heat storage tanks
7.7.2 Implementation on the heat pump manager
In order to meet the regulations of the Bundesverband Wärmepumpe e.V., a switching signal can be applied to terminals ID 1, ID 2 and ID 3. Different operating states of the heat pump are possible depending on the terminal assignment.
Red operating status - high electricity price
Input ID 2 closed (connection of input ID 2)
Lowering of the heating curve by an adjustable lowering value
Hot water lock (minimum temperature adjustable)
Swimming pool lock
Fig.7.88: Connection of input ID 2
Yellow operating status - normal electricity price
Input ID 1 and ID 2 open (connection of input ID 1 and ID 2)
Heating operation takes place according to the set heating curve / room temperature
Hot water generation takes place according to the set target temperature
Swimming pool preparation takes place according to the set target temperature
Fig.7.89: Connection of input ID 1 and ID 2
Green operating status - low electricity price
Input ID 1 closed (e.g. low electricity price or free electricity) (connection of input ID 1)
Switch-on command for the heat pump
Raising the heating curve by the increase value
Hot water generation takes place up to a maximum hot water temperature or determined HP-max. temperature
Fig.7.90: Wiring of input ID 1
7.7.3 Own use of self-generated electricity
The use of self-generated electricity (e.g. PV electricity) ultimately represents a load-variable tariff in which the heat pump can be operated with inexpensive electricity. In this case the input for green power (ID 1) is connected. In this operating state, the heat pump runs in increased mode for space heating, hot water or swimming pool preparation.
NOTE
In order to be able to use self-generated electricity to operate the heat pump, the heat pump and the PV system must be connected to the same meter (e.g. household electricity meter). For this, a separate approval from the respective energy provider may be necessary.
The use of self-generated electricity is possible with the heat pump managers WPM 2006 plus / WPM 2007 plus and the WPM EconPlus / WPM Econ5Plus. The following tables show the possible system configurations for the various heat pump managers.
System configuration | 1. heating circle | 2. heating circle | 3. heating circle | Warm- water |
Heat pump | + | + | + | + |
Heat pump + boiler | + | + | - | + |
Heat pump + reg. Memory (3.1) | + | + | - | + |
Heat pump + reg. Memory (3.1) + swimming pool 1 2 3 | + | - | - | + |
1 Not possible in systems with swimming pool / hot water preparation via thermostat
2 2. Heating circuit sensor (R5) becomes the swimming pool sensor (R20)
3 Only possible in combination with relay module RBG WPM (M19)
Tab.7.34: Possible combinations with a WPM 2006 plus / WPM 2007 plus
System configuration | 1, heating circle | 2. heating circle | 3. heating circle | Warm water |
Heat pump | + | + | + | + |
Heat pump + Boiler | + | + | - | + |
Heat pump + reg. Memory (3.1) | + | + | - | + |
Heat pump + reg. Memory (3.1) + swimming pool 1 2 | + | - | - | + |
1 Not possible in systems with swimming pool / hot water preparation via thermostat
2 2. Heating circuit sensor (R5) becomes the swimming pool sensor (R20)
Tab.7.35: Possible combinations with a WPM EconPlus / WPM Econ5Plus
NOTE
In order to be able to use the SG Ready function, software L20 or higher is required.
SUPPLEMENT CHAPTER
· Smart grid
· Individual room control
· Reference room control
· Superordinate load management
A higher-level load management is usually used for the following requirements:
Combination of different heat sources
Individual capacity control with adjustable compressor - switch-on and switch-off times
Central hot water preparation via all heat pumps connected in parallel
Power level | Contact position |
0 = heat pump off | ID1 open ID2 open |
1 = heat pump on with 1 compressor | ID1 closed ID2 open |
2 = heat pump on with 2 compressors and a second heat generator | ID1 open ID2 closed |
Tab.7.36: Overview table of contact positions for higher-level load management
Combination of heat pump and photovoltaic system
Use of variable tariffs | configuration | setting |
Fig. 7.91: Integration scheme for the use of variable tariffs with row buffer storage and hot water storage | Heat pump | mono- |
| Heat | |
| (optional) | |
| (optional) | |
Hot water | Yes, with a feeler | |
swimming pool | Yes, with probe (optional) | |
Heat pump in mono-energetic operation with 1 heating circuit and hot water preparation. Activation of the function via the switching contacts ID 1 and ID 2 on the heat pump manager. The hot water temperature is increased to the maximum set hot water temperature. Increase of the heating curve / room temperature by the set increase value. NOTE |
Use of temporary peak loads | configuration | setting |
Fig. 7.92: Integration scheme for the use of time-limited load peaks with row buffer storage, hot water storage and regenerative storage with additional heating rods | Heat pump | Bivalent- |
| Heat | |
| (optional) | |
Hot water | Yes, with a feeler | |
swimming pool | Yes, with probe (optional) | |
System hydraulics with 1 heating circuit, hot water preparation and regenerative storage. Activation of the function via the switching contacts ID 1 and ID 2 on the heat pump manager. The hot water temperature is increased to the maximum set hot water temperature. Increase of the heating curve / room temperature by the set increase value. Optionally, if there is a surplus of electricity, electric heating rods can charge the regenerative storage and absorb short-term load peaks (external control). |
Use of temporary peak loads | configuration | setting |
Fig. 7.93: Integration scheme for the use of temporary load peaks with row buffer storage, hot water storage and regenerative storage with additional heating elements. NOTE | Heat pump | Bivalent- |
| Heat | |
| (optional) | |
Hot water | Yes, with a feeler | |
swimming pool | NO | |
System hydraulics with 1 heating circuit, hot water preparation and regenerative storage. Activation of the function via the switching contacts SG-Ready switching contacts on the heat pump manager. Loading of the regenerative buffer tank using the M 19 pump. The hot water temperature is increased to the maximum set hot water temperature. Increase of the heating curve / room temperature by the set increase value. Optionally, if there is a surplus of electricity, electric heating rods can charge the regenerative storage and absorb short-term load peaks (external control).
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8th chapter |