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1 chapter

Table of Contents
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...

Availability of the heat source outside air

  • Unrestricted

Note

ATTENTION The air drawn in must not contain ammonia. The use of exhaust air from animal stalls is therefore not permitted.

Info

NOTE
When using heat pumps near the sea, the high salt content of the air can lead to increased corrosion. Using the heat pump in dusty and corrosive air is not recommended. This also applies to use in the vicinity of exhaust air ducts or in the vicinity of flammable substances.

Note

ATTENTION
The intake and exhaust area must not be restricted or blocked. Installation in hollows or inner courtyards is not permitted

...

Fig. 2.1.2 Condensate drain in the sewer (shown with siphon)

Note

ATTENTION
A siphon must be provided for the discharge of condensate into clarifiers and sewers to protect the heat pump's evaporator from aggressive vapors.

...

Fig. 2.1.3 Free condensate drainage on an elevation (e.g. building roof)

Info

NOTE The frost limit can vary depending on the climatic region. The regulations of the respective countries must be taken into account.

Note

ATTENTION
When discharging condensate into clarifiers and sewage systems, a siphon must be provided to protect the evaporator from aggressive vapors.

Note

ATTENTION
The district heating pipe must be laid in such a way that no condensate or rainwater can penetrate the pipe via the foundation of the external unit. To do this, the entire district heating pipe must be routed at least 2 - 3 cm out of the foundation.

...

In addition, the tightness of the heat pump and the functionality of the refrigerant circuit must be checked at regular intervals.

Info

NOTE Further information and country-specific standards for leak testing heat pumps can be found in the respective installation instructions for the heat pump.

Note

ATTENTION
Work on refrigerant-carrying components may only be carried out by qualified refrigeration personnel.

...

Fig. 2.1.5: Sketch of the concrete foundation

Fig. 2.1.6: Sketch of the foundation with pavement slabs

Note

ATTENTION The heat pump is basically designed for installation at ground level. In the case of deviating conditions (e.g. installation on a platform, flat roof, etc.) or if there is an increased risk of tipping (exposed location, high wind loads, etc.), an additional anti-tipping device must be provided.

Info

NOTE
In the case of installation close to the wall, the air flow in the intake and discharge area can lead to increased dirt deposits. The colder outside air should be blown out in such a way that it does not increase heat losses in adjacent heated rooms.
In addition, physical influences must be taken into account. There should be no windows or doors in the blower area of the fan.

Note

ATTENTION
Installation in hollows or inner courtyards is not permitted, as the cooled air collects on the floor and is drawn in again by the heat pump during longer periods of operation.
Development costs for outdoor installation (wall mounting)

Info

NOTE
The wall structure at the installation site must be able to bear the weight of the heat pump including the wall bracket. In the case of thermally insulated houses, the thermal decoupling must be carried out on site.

Info

NOTE
The mounting height of the wall bracket should be a maximum of 1.0 m above ground level.

...

For mounting heights over 1 m, additional safety measures against falling are required depending on the local conditions (e.g. wind loads). Access for maintenance work must be possible at all times.
Make sure that no electrical, gas or water lines are laid at the assembly site. Do not mount the wall bracket near windows and doors, as the air blown out of the side of the heat source module is significantly colder than the ambient air.

Note

ATTENTION
Country-specific building regulations must be observed!

...

Air short circuit
With air / water heat pumps, a free, unhindered air flow must be ensured over the heat pump's evaporator. Air short circuits between the air flow evaporator inlet (intake) and the air flow evaporator outlet (outlet) must be prevented. This is particularly important when installing several heat pumps set up parallel to one another. The heat pump must be set up in such a way that the air cooled by heat extraction is blown out freely. In the case of installation close to the wall, the discharge must not be in the direction of the wall.
Installation in hollows or inner courtyards is not permitted, as the cooled air collects on the floor and is drawn in again by the heat pump during longer periods of operation.
The air blown out by the heat pump is below the current air temperature. Therefore, there should be no water-carrying pipes such as gutters in the direction of discharge.

Info

NOTE
The minimum clearances for maintenance work can be found in the respective assembly instructions.

...

Order reference

Heat pumps

length

EVL 10U - EVL 40U

LA 25TU-2
LA 40TU-2

10 - 40 m*

EVL 10UE - EVL 40UE

LA 6S-TU (R)
LA 60TU-2
LA 60TUR +

10 - 40 m*

Tab.2.1: Overview of electrical connection cables (* available in special lengths on request)

Info

NOTE The pre-assembled connection lines must be ordered as a separate accessory and selected depending on the type of heat pump.

Note

ATTENTION
The pre-assembled electrical connection cables are available as standard in lengths of 10, 20, 30 and 40 m. Special lengths up to 99 m are available on special order. An on-site extension of the control line is not permitted.

Note

ATTENTION
The load line should be laid separately from the control line to ensure problem-free signal transmission. The electrical connection lines are to be laid in a protective tube with a diameter of at least 70 mm.

...

The connection to the heating in the house is to be made with two thermally insulated pipes according to ENEV. Pre-assembled heating water connection lines are recommended, consisting of two flexible pipes for flow and return in a jacket pipe with integrated thermal insulation made of PE foam, including a pre-assembled 90 ° bend for quick and easy connection to the heat pump. The jacket pipe is laid frost-free in the ground and passed through a wall opening into the boiler room or the technical room at ground level. Costly damage to the pipelines can be avoided in advance if there are no deep-rooted plants in the area of the connecting lines.

Info

NOTE Adjust the pipe trench depth according to the use of the site! Ensure load class SWL 60 in the trafficable area.

...

Copper pipelines:
The use of copper pipes with a cross-section of ≥ 35 mm is recommended. The use of a smaller cross-section (e.g. CU-28 mm) results in high pressure losses (example: the pressure loss when laying 2 m of copper pipe with a cross-section of 28 mm corresponds to 8 m of laid copper pipe with a cross-section of 35 mm).

Info

NOTE
The distance between the building and the heat pump has an impact on the pressure loss and the heat loss in the connecting lines and must be taken into account when designing the circulation pump and the thickness of the insulation.

The heat pump connections are routed downwards or to the side of the device. The location of the heating lines and the condensate drain can be found in the respective foundation plans in the dimension drawings (see installation and operating instructions).

Info

NOTE
To make installation easier, it is recommended when using insulated district heating pipes that they end at the base frame of the heat pump and that the connection to the heat pump is made using flexible hoses (e.g. stainless steel Wellflex pipe, insulated).

...

  • direct implementation in the dry area

  • Sealing sleeve against non-pressing water (DIN 18337)

  • Wall sealing flange against pressing water (DIN 18336)

Info

NOTE In the case of masonry walls, the building entries must be sealed against the ingress of water with a bituminous protective coating. To seal against pressing water, the house lead-through (flange) must also be stabilized with a casing pipe.

...

Fig. 2.2: Hydraulic and electrical connections when buried in the ground

Info

NOTE With air / water heat pumps of the (S) -TU series, the hydraulic connection can be routed either downwards or to the side (special accessory RBS required). If the heat pump is installed close to the wall, the heating water connection line and the electrical connection lines can be introduced into the building above ground.

...

  • Sufficiently dimension air ducts, take into account the available pressure of the fan.

  • Provide wall openings, avoid short-circuit currents from the exhaust air to the supply air.

  • Place the intake and exhaust openings on different sides of the building, if possible, leave a distance of at least 2 m if they are on the same side of the building.

  • Condensate drainage

  • Sound propagation

Info

NOTE
If there are increased requirements for sound insulation, the discharge should take place via a 90 ° bend or a corner installation with straight air ducts is recommended. The deflector hood (LUH) available as an accessory reduces the sound pressure level in the discharge direction by approx. 3 dB (A).

If the heat pump is installed on an upper floor, the load-bearing capacity of the ceiling must be checked. When installing on a wooden ceiling, the structure-borne sound decoupling and the statics must be considered separately.

Info

NOTE
When installing the heat pump above inhabited rooms, on-site measures for structure-borne noise decoupling must be provided.

...

ventilation
The room where the heat pump is installed should, if possible, be ventilated with outside air so that the relative humidity remains low and the formation of condensation is avoided. Particularly during building drying and commissioning, condensation can form on cold parts.

Info

NOTE
The heat pump must not be operated without an air duct, as there is a risk of injury from rotating parts (fan).

...

2.3.3 Air duct hose set for air / water heat pumps

F R E I: Air hose set LUS 2 or LUS 4
Fig.2.11 Free

Fig.2.12 Free

2.3.4 Project planning for air ducts

...

Tab.2.5: Reference values for the air duct system accessories

Info

NOTE Depending on the type of heat pump, 20 - 25 Pascal (Pa) can be assumed as the maximum permissible pressure loss. In the case of greater pressure losses in the air duct system, the installation of a support fan is required on site. In this case, it must be checked in advance whether it is possible to set up an air / water heat pump installed outside.

...

The suction and discharge can be done either via a light shaft or wall opening with rain protection grille.

Note

ATTENTION
If there are deviations from the standard connections or if air ducting components provided by the customer are used, compliance with the above criteria must be checked and ensured.

...

  • The minimum cross-sections of the shafts must at least correspond to the dimensions of the air ducts used

  • Sealing of the transition between light shaft and wall opening (see Insulating the wall breakthroughs )

  • Cover with grating (burglar protection)

  • Provide a drain for condensate

  • To protect against small animals and leaves, a wire mesh (mesh size> 0.8 cm) should also be attached.

  • Provide protection against snow build-up

Info

NOTE The minimum dimensions of the air ducts can be found in the device information.

...

The necessary wall openings are to be created on site. It is imperative that they are clad with thermal insulation on the inside to prevent the masonry from cooling down or condensation. In the example for the execution of a wall opening, for example, insulation using diffusion-proof rigid foam (insulation thickness 25 mm - e.g. PU rigid foam) is shown. The transition between wall insulation and air duct (outside wall side) must be connected airtight. In unfavorable weather conditions (e.g. in driving rain), penetrating water must be drained away on a slope.

Info

NOTE
In order to avoid the formation of condensation on the masonry and the resulting mold formation, the air duct must be thermally insulated all the way to the outer edge of the building envelope.

...

Tab. 2.6: Legend for installation variants for air ducts

Info

NOTE When using an insulating strip or adjustable feet under the heat pump, the specified height must be adjusted accordingly.

...

  • LI 9TU, LI 12TU and LI 16I-TUR

  • LIK 8TH

  • LIK 12TU

Note

ATTENTION A corner or wall installation requires a level surface so that the insulation strip is flush with the wall and thus prevents an air short circuit in the room.

...

Fig. 2.17: Wall installation with air duct on the intake and exhaust side - top view

Note

ATTENTION
Avoid short-circuit currents from the extract air to the supply air. Place the suction and discharge openings on different sides of the building, if possible, provide a distance of at least 2 m if they are on the same side of the building or provide a partition wall.

...

Fig. 2.18: Installation with storage tank below - side view

Info

NOTE In the case of increased sound requirements, an air duct on the exhaust side is recommended.

...

2.3.5.3 Installation examples for wall and corner installation

Info

NOTE At www.dimplex.de/luftkanaele there are connection diagrams available for various installation variants with air ducts.

...

  • Laying electrical connection and load lines

  • Laying of refrigerant lines between the indoor and outdoor units

  • Wall openings for connection lines

  • Observe the minimum clearances for assembly

  • If necessary, observe state building regulations

Info

NOTE In the case of refrigerant lines laid underground, measures must be taken to prevent refrigerant and oil from escaping into the ground (e.g. casing pipe). The maximum permissible refrigerant line length can vary depending on the type of construction (e.g. system M / M Flex max. 10 m between the external and internal unit) and must be checked when planning the system!

...

  • Note the weight of the external unit.

  • Recommended maximum height of the wall bracket above the floor 1 m. For mounting heights over 1 m, additional safety measures against falling are required depending on the local conditions (e.g. wind loads).

  • Access for maintenance work must be possible at all times.

  • Use suitable mounting material depending on the nature of the wall to attach the wall bracket.

  • If necessary, use rubber buffers as silencers.

Info

NOTE The wall structure at the installation site must be able to bear the weight of the heat pump including the wall bracket. In the case of thermally insulated houses, the thermal decoupling must be carried out on site.

Info

NOTE
Make sure that no electrical, gas or water lines are laid at the assembly site. Do not mount the wall bracket near windows and doors, as the air blown out of the side of the heat source module is significantly colder than the ambient air.

...

The condensate water that accumulates in the outdoor unit during operation must be drained away frost-proof (infiltration capacity of at least 1.5 liters per kW heating output of the heat pump). The condensate pan of the external unit offers various options for this. It is possible to let the condensate drip flat onto the floor in an uncontrolled manner. The floor under the heat pump should be designed with coarse and fine gravel so that the condensate can drain away quickly (see Figure 2.65). If there is insufficient infiltration capacity, increased ice formation can occur during periods of frost. This does not apply to the ground below the foundation.

Info

NOTE The variant of free condensate drainage is only suitable in regions with short periods of frost.

...

The indoor unit (LAW) must always be set up indoors on a flat, smooth and horizontal surface. The device must be set up in such a way that maintenance work can be carried out from the operator's side without any problems. This is guaranteed if a distance of 1m is maintained on the front. With the required height of the installation room, the space requirement, approx. 30 cm, for changing the protective anode must be taken into account (see Fig. 2.65) The installation must take place in a frost-proof room and via short cable routes.

Note

ATTENTION
In the unfilled state (buffer storage tank and hot water storage tank without water) the device tends to tip over in the direction of the hydraulic assembly group. Do not lean against the back of the device!

...

The indoor unit (LAK) must always be installed indoors on a flat and smooth vertical wall. Maintenance work can be carried out from the operator's side without any problems (a minimum distance to the side is not required for maintenance work). This is guaranteed if a distance of 1m is maintained on the front. The indoor unit should be installed at a height of approx. 1.3 m. (see Fig. 2.66) The installation must take place in a frost-proof room and via short cable routes.

Note

ATTENTION When installing the indoor unit, the load-bearing capacity of the wall must be checked and, for acoustic reasons, the vibration decoupling must be carefully planned

...

Fig. 2.64: Installation of the internal unit

Info

NOTE When dismantling the device cover, make sure that the length of the connection line - between the control unit in the device cover and the controller on the control panel - is only 1.5 m. If the dismantled device hood can only be parked further away, the plug connection on the controller or on the control unit must first be loosened.

The connections on the heating side of the indoor unit are provided with 1 "flat-sealing external thread. When connecting, an open-end wrench must be held at the transitions. There is a hose nozzle on the safety valve for on-site connection of a plastic hose. This must be led into a siphon or drain.

Note

ATTENTION
The heat pump hydraulics must contain a flow switch, overflow valve and dirt trap to ensure that the heat pump functions properly. In the connection sets available as accessories (VSH LAK or VSW LAK), all function-relevant components are compact and pre-assembled (see Fig. 2.65).

...

M Flex and System M - heat pumps
Unfilled refrigerant lines with a length of 3 m, 7 m and 10 m (MREF ...) are available as accessories for all M Flex and System M heat pumps, longer refrigerant lines are not possible.

Note

ATTENTION Installation and maintenance work on refrigerant lines may only be carried out by refrigeration specialists.

Note

ATTENTION If the indoor unit is installed higher than the outdoor unit, if the height difference is greater than 4 m, the installation of oil tear-off and oil lifting bends in the hot gas line must be checked by a refrigeration specialist.

...

Fig.2.68 Installation sketch of lifting arch (example LAK and LAW heat pump)

Note

ATTENTION
Refrigerant lines must not be sawed, otherwise chips can get into the refrigeration circuit.

...

Two electrical lines must be connected to the indoor unit: the load line of the heat pump and the control voltage for the integrated heat pump manager (see appendix, chapter 3.3), (load: 3 ~; 1x 5-wire; control: 1 ~; 1x 3-wire). When designing and installing the cables, VDE guidelines and regulations as well as local conditions must be observed. Only in the case of the heat pump combination with the 9 kW outdoor unit can the power be supplied through two separate supply lines (2x 1 ~ / N / PE; 230 VAC; 50 Hz) through load sharing. Otherwise the power is always supplied via a cable (3 ~ / N / PE; 400 VAC; 50 Hz).

Info

NOTE
Especially with the 9kW device and when using two supply lines, the positions of the copper bridges must be changed (see the appendix load connection diagram, chapter 2.3). In the delivery state, the copper bridges for the single-phase connection of the heat pump are pre-wired or installed.

...

2.4.4.3 Heat source module system M / M Flex

Info

NOTE The plugs are secured against pulling. Before removing these, they must be unlocked with a small screwdriver.

A load line (plug + A110-X1 <> + A100-XA110) and control line (plug + A110-X5 <> + A100-X5.2) must be laid between the cooling circuit and the external unit parallel to the refrigerant line. The two connecting lines are supplied with the refrigerant lines in an appropriately preconfigured length.

Info

NOTE The assignment of the heat pump manager can be found in the Quick Installation Guide. The functions are also printed on the label on the heat pump manager.

...

2.4.4.4 Indoor unit system M / M Flex

Info

NOTE The plugs are secured against pulling. Before removing these, they must be unlocked with a small screwdriver.

At least the following electrical lines / signals must be connected to operate the heat pump: Load voltage / cooling circuit In the power supply for the cooling circuit, all-pole disconnection with a contact gap of at least 3 mm (e.g. EVU blocking contactor, power contactor) must be provided. A 1- or 3-pole automatic circuit breaker (tripping current according to device information) for the 1st or 3-phase cooling circuit module provides short-circuit protection, taking into account the layout of the internal wiring. The relevant components in the heat pump contain internal overload protection. The connection to the switch box of the refrigeration circuit is made at + A100-X1 (L, N, PE or L1, L2, L3, N, PE - observe the phase sequence).

Note

ATTENTION
With 3-phase connection:
Note clockwise rotating field: If the wiring is incorrect, the heat pump will not start up. A corresponding warning is displayed.

...

 

 

cable 

-W -A100.1

-W -A100.2

-W -A100.3

--W -A200

 

 

Heat pump load voltage

Control voltage heat pump

Communication heat pump

Control voltage for heat pump manager

 

 

from 

Electrical distribution
EVU contactor K22

Heat pump manager
Terminal strip X1

Heat pump manager
N1

Electrical distribution
Fuse heat pump manager F + A200

 

 

after

Heat pump
Terminal strip X1

Heat pump
Terminal strip X2

Heat pump
Terminal strip X5 or N0 for LA 22 / 28TBS

Heat pump manager
N1

375530

LA 6S-TU

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

375550

LA 6S-TUR

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

372330

LA 9S-TU

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

372970

LA 9S-TUR

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

372340

LA 12S-TU

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

372980

LA 12S-TUR

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

372350

LA 18S-TU

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

372990

LA 18S-TUR

 

Installation lead
NYM-J 5x1.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

370240

LA 22TBS

 

Installation lead
NYM-J 5x2.5mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.6mm²

Installation lead
NYM-J 3x1.5mm²

370250

LA 28TBS

 

Installation lead
NYM-J 5x4mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.6mm²

Installation lead
NYM-J 3x1.5mm²

378460

LA 35TBS

 

Installation lead
NYM-J 5x4mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

378450

LA 60S-TU

 

Installation lead
NYM-J 5x16mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

374620

LA 60S-TUR

 

Installation lead
NYM-J 5x16mm²

Installation lead
NYM-J 3x1.5mm²

BUS cable, 2-core shielded
J-Y (ST) Y ..LG 4x0.28mm²

Installation lead
NYM-J 3x1.5mm²

376670

LA 25TU-2

 

400V supply line for HP

 

EVL connection line
(Functionally necessary accessories)

Installation lead
NYM-J 3x1.5mm²

376680

LA 40TU-2

 

400V supply line for HP

 

EVL connection line
(Functionally necessary accessories)

Installation lead
NYM-J 3x1.5mm²

Tab. 2.12: Cable plan for air / water heat pumps for outdoor installation

Info

NOTE
All cable types listed and selected in Table 2.12 are recommendations. The selection, dimensioning and professional installation of cables and electrical lines depends on the local conditions and is the responsibility of the specialist trade.

...

Fig. 2.76: Cable plan for air / water heat pumps for outdoor installation

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